Ford 6.0L Power Stroke Diesel :: 2004 - Truck Died While Driving - No Start?


Apr 22, 2017

My wife was driving through the intersection when the truck died... Tried to start it again but no go, I had it towed home, and stared to troubleshoot.

I have a Scan gauge2 and these were the readings: FMP: 47.5, IPR: 84.71, SYC: 1, ICP: 0

I pulled the IPR (that was only a year old) and the screen was perfect. I had 11.5v at the plug for the IPR, and on the Ohms scale I was reading 1.8Mohms.
I went to the dealer and got a new IPR, and still no start. and the only change in the reading on the scan gauge was the ICP is now reading 56. The gauge on the dash is reading normal oil pressure, but I haven't checked actual Low-end oil pressure.

Last month I replace the HPOP, and 1 faulty injector. Now I thinking wire loom, defective new IPR from the dealership or the new HPOP has failed.

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Last friday, my truck died while running. I let it sit for a few hours, went out and it started right up. Went to get pizza for my kids and I got 5 blocks from my house and I barely had any power. Truck died again while getting pizza and had to tow it home. Now it will not start. I have checked fuses, taken apart the fuel pump on the motor and cleaned the water from it, added a fuel treatment and also did an old truckers trick with the fuel (10% gasoline). the truck will crank and make an attempt to fire but it will not start. I have 3 kids and this is my ONLY transportation. I need to get this thing running STAT.

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Ford 6.0L Power Stroke Diesel :: Truck Died And Refused To Start - Code P0603

So I have been fighting an electrical issue off and on since I bought the Excursion and I am at my wits end!

Put in 2 injectors. 1 in November and 1 last week. Thinking that it would fix my P0603 and the missing issue I was having. Plus the truck tossed a code for #4 and #5 injector. According to a snap on scanner and my AE the injectors were bad. The missing issues are gone, but I keep getting a p0603.

Go back to the middle of May. Truck died and refused to start. I put a fuel pump in it due to lack of fuel at one point thru the no starts. Shop had it 2 weeks and replaced the Cam sensor. Truck has been spot on for the last month zero issues.

Fast forward to today! Hooked up the trailer and loaded my tow tune. Check codes before hand and have a P132b code. Look it up and is a multitude of things to check. Clear code, tune the truck and head out for the weekend. Sat in traffic for 95 minutes to go 13 miles to the highway I needed to get to.

Driving the truck I had zero issues, until I got off the exit ramp to the campground. During the 2 hour drive I monitored a few pids on the scan gauge to see how things were on the truck after the work. The following are driving down the road at 2k RPMS 70 MPH give or take 5 MPH.

boost 7.3
map 22.9
EOT 225
FWT 211
TFT 163
CPM .28
ICV 1.9
VGT 57
IPR 37.3
CVI 4-5 (fluctuates)
SYNCH went to 0 when it died.

Truck shuts off and restarts right away and keeps running. I get to the campground and hook up the tuner to the truck and I have 2 different codes. My buddy the KAM P0603 and a new one Crankshaft sensor Pos A/ I can not remember what the code # was.

So after dropping 1500.00 on the truck the last 2 months, I am at a loss. The shop I took it to was a new place for me and I was not impressed. The lack of communication, 3 scratches on the truck and saying the truck had a miss and they didn't look at the injectors at all.

The 2 options I have are 45 miles away or 100 miles away. After today I believe it is an electrical issue and would rather spend a weekend of my time trying to find it. Where are the known chaffing points on the 03' 6.0L.

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I was driving home tonight and stopped at stop sign. I took off and truck died and coasted to a stop. I tried to start but all it does is theft light blinks really fast and will not turn motor over. I tried to reset pat by following procedure I found on internet. Still no start. I then unhooked battery cables and left off for 15 minutes then hooked up but still no start and blinking theft light. I also tried spare key and still no start. What else can I do. I had it towed to place that just bulletproof my truck. Truck has been running great. I did not want to leave it on the side off road in the middle of country all night.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 Just Died Now Won't Start

M buddy's truck just died and won't start. So far we have changed the ficm because the voltage would fluctuate down to 25, the ficm harness as it was chaffed through and bare wires touching each other, both fuel filter, tested the alternator, new batteries, new air filter and bubble test. The truck spins over and tries to go but won't. I have also tried starting it with the icp disconnected with no change. The secondary filter had lots of bubbles coming into it while filling it for the bubble test, but we did that a few times and no more bubbles. When trying to start you can sound fuel flowing through the secondary filter, is this normal? While trying to start there is black smoke coming out of the tail pipe. We have also tried leaving it plugged in over night and no go.

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Ford 6.0L Power Stroke Diesel :: A/C Compressor Died On Truck

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Ford 7.3L Power Stroke (1999-2003) :: Truck Died While Driving Almost Like Ran Out Of Fuel

I have a 2001 F350 7.3l diesel.

My truck died the other day while driving almost like he ran out of fuel. Well he had fuel so I checked the oil and it was dry. There was an ugly puddle between the intakes and a whole lot on the ground leaking out. Also the puddle looked blueish.

Put in more oil and got him home but I can't find the leak. The only thing I've noticed is that the intercooler on the cold side came off slightly. A year ago I had to go mess with the UCVH and when I put it back together I had lost a dang intercooler duct clamp and replaced it with a sturdy ring clamp. Well it wasn't sturdy enough.

How much would this leak if it came off for a little while and how serious of a problem would I have as a result? I don't have any check engine light and as long as he has oil he runs fine.

Since I have reconnected the intercooler and idle tested the truck I can't reproduce the leak. I don't believe that a huge amount of oil is running through that intercooler because the turbo is lubricated through another system I have read. So what gives?

Also I am getting weird dip stick reading. For a little while when I ran the truck today he was showing WAY over full on the dip and then down again a little bit below the operating range line. Also there are a lot of air bubbles on the dip stick when it comes up. Way more than I am used to seeing.

Also, I really like the idea of cleaning my engine off really good. It's a frigging mess now. What precautions can I take to clean it up good without making a huge mess. Can I just go the car wash that has a degreaser hose and drain and just spray it down like nothing or is it sensitive and finnicky when wet? Cleaning between the intakes seems almost impossible without getting the whole turbo system out of the way. Should I be thinking about that?

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My family and I were driving into West Virginia this morning when the reduced engine power message came up on the dash and the truck died. I coasted off to the side of the road as best I could and got out. Immediately I smell diesel fuel. I look under the truck and there is fuel all over the passengers side frame and when I keyed it back up fuel started spraying down by the right front wheel.

Pulled the fender liner back and saw a small rubber hose that looks like it came off of a tee fitting down by the egr components. I tried to get it back on but wasn't able to get it seated 100% and when I tried to restart it blew off again. Truck is completely stock and ran perfect right up until it died.

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So about 3 days ago I made a long 9 hour drive. No problems at all but I did allow my fuel to get a little lower then I normally do. About eighth a tank had 30 miles left on the digital read out. Stopped and filled up at loves where I always get my fuel. And off I went drove it down to 3/4 a tank and made it to my stopping point. Got in to go about 7 miles down the road and come to a stop sign and slowing down the truck died. I thought crap I forgot to turn off the auto start but never done that before. Stopped and stared truck as normal. Made it to my stopping point again. Headed back to the house and doing on average 55mph and truck surges like it wants to die but doesn't.

Rpms drop below 500 and it keeps going I get to same stop sign and slowing down again doing maybe 25ish and truck dies again as I have my foot on the break. Put in nut and started it right up and drive on home. Today went about same distance. Only this time I started it with key and was doing down other things while letting it run it just dies start it back up and take off get to where I was going and it surged or hiccuped so to say. Again started it once I was getting ready to leave and let it run for about 5 min and it died had the heater on as it was chilly out by the lake. Got in and restarted it and it was blowing cold air and had a diesel smell to it. Wife asked me if truck was going to blow up. Backed out of area and put in drive and made it 80' or so and truck died again doing about 10mph

Checked so far

Batteries checked and both are good
No mods done to it
New ICP sensor and pigtail
New water pump
New injectors 20k miles ago
Oil changed 1100 miles ago
New filters upper sad lower

2003 Ford F-250 King Ranch 6.0

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I downloaded Torque and got a few numbers,

HPOP 1900 FMP 48V (repaired last summer) and FVP 11.5V.

Ran out of battery to surf more and look, so I am trying to figure out the app, and the issue with the truck. It seems to turn over good, until I ran the battery down, and the GP cycles normally, and the injector buzz seems good. Temp is in the 50's...

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Ford 6.0L Power Stroke Diesel :: 2005 - Died While Driving - Won't Restart

My Brothers truck died while driving and won't restart. I am going to be getting IDS on it tomorrow night and just wanted some feedback on things to watch. I am planning to watch FICM sync, ICP pressure, IPR %, FICM voltage, and fuel pressure(not in IDS). Anything else I should watch while testing?

Edit: this truck is a 2005

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Turbo is dead. I knew this day was coming. It died driving down the highway tonight at 55 MPH. Plenty of power since I left the office, all of a sudden the tone of the engine changed to a 6.0L and there was no power at my disposal.

Nursed it home keeping an eye on EGT's and let it soak while I ate supper.
Started it up, let it idle for a minute and tried a few revs but no boost and no turbo whistle.
Garage actually had a very slight haze to it after the test revs so something is broken.
DPF shouldn't be allowing any type of smoke to pass.

Bummer. Now I need a rental so I can get to the airport. Murphy's law has been in effect all day between software upgrades (IT stuff) and now my truck.

No CEL (this is shocking to me) but I found : P132B - Turbocharger/Supercharger Boost Control A Performance

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Died Driving Down Highway

2006 f350 6.0..... I was driving for about 10 hours and truck ran fine. Until with no warning it just died. Got it towed home and now I try to start. It turns over fine but no fire.... I know not to use but we used starter fluid to see of it would fire thinking maybe file filter bit still no fire with the starter fluid. I find it weird that it won't fire even on stater fluid. The engine oil was very low as well but since topped it up.

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