Ford 6.0L Power Stroke Diesel :: 2004 F350 Truck Will Not Start


May 22, 2015

A little background, this is an 04, f-350. It sis not start a week ago so I charged the batteries and it started, started fine this morning, (had not driven it for the week) Drove it to work, 35 miles, parked it, and it will not start.

I downloaded Torque and got a few numbers,

HPOP 1900 FMP 48V (repaired last summer) and FVP 11.5V.

Ran out of battery to surf more and look, so I am trying to figure out the app, and the issue with the truck. It seems to turn over good, until I ran the battery down, and the GP cycles normally, and the injector buzz seems good. Temp is in the 50's...

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So I get home and drain the fuel water separator. I gets about a thimble full of water and lots of the rusty looking junk others have talked about. Try to run the truck again, same thing as before. I then changed fuel filters and thought that had it licked but after about 10 minutes it started again. By the way, the 6mm plug seemed to have about a third of the threads rusted off. Not sure what that means as I drain it at least twice a year.

I have read a lot about the ICP and IPR issues and was wondering if this could be my problem. I am hoping its not the HPOP. My other thought was something in the fuel tank blocking the in tank filter. I checked the top mount bowl and it was only about two thirds full after running the truck

Truck info: Late 2004 Ford F350 Dually 4x4 crewcab, 6.0, EGR delete plate,4" turbo back exhaust with cat delete, no muffler,K&N filter and filter box, Diablo tuner usually set to 60hp upgrade.

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Now it will not start. it just cranks. everything is pretty much stock. i replaced the fuel filters back in december and also did the blue spring upgrade. I have a OBDII but i didn't have it with me so i wasn't monitoring at the this time. What should be my next step?

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When I installed the new Gpcm the truck started fine and no codes came up so I thought all was good till I went to start the truck the next day and the batteries were dead. I thought I possibly left something on so i started charging the batteries but noticed they seemed to have a draw on them. I put my hand on the new Gpcm and it was very warm with the key off so I have the batteries disconnected till I can figure this out.

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I tried for about half an hour to start it, but all it would do is turn over. There was a work crew there with their heavy machinery, and I was able to borrow their starting fluid. One quick squirt into the intake, and it fired right up.

Although I do have an oil leak from the right valve cover, when I checked the oil, it was just off the full mark. The truck was parked on a slight angle with the driver side being about a foot higher than the passenger side.

2003 F350 w/6.0, 180,000 miles

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