Ford 7.3L Power Stroke (1999-2003) :: Died While Driving - Won't Start Now?


Mar 24, 2017

i just bought my first diesel truck, a 7.3 of course. 2002 f350 4x4 crew cab, short bed. Any ways i drove it for like 2 weeks and left it at my uncles house so he can use to go to work. then 2 days later he calls me to tell me that the truck shut off while driving just like that. he tried turning it on a couple of times and it would just crank. he gave up and had it towed. I have been looking through all power strokes forums and found some solutions like changing the CPS or the IPR.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Died While Driving?

So I'm on my way out of town, when the truck just doesn't feel right. I proceed to make a u turn and pull off the high way. During the course of the u turn the truck shuts off. I pop the hood and notice the oil is everywhere from the fuel bowl back. Oil is also dripping off the passenger frame rail.

There is also a nice size puddle of oil pooled under the truck. I believe that I blew the high pressure oil line that feeds the injectors. I had to get towed back home. If it is the high pressure hose, how much does the stealership normally charge?

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Ford 7.3L Power Stroke (1999-2003) :: Running Rough And Had No Power / Died While Driving

Well, I was headed out from work this morning, on my way to fill up as I was a bit below 1/4 tank.

Truck was running good, like normal, until after 5-6 minutes, when it started running rough and had no power. Worried, I pulled off the side of the road. As I did so, it died, and wouldn't start again.

I whipped out my phone, pulled up TorquePro, and ran a code check. Nada. Well, it sounds to me like it's not getting fuel possibly, so I figure the best way to check, is to drain the fuel filter bowl, and crank it some, and check the bowl. No fuel in bowl.

Wifey came to pick me up with the can of diesel I keep for starting my forge (had 3 gal maybe?). Poured it in the tank, cranked it, no start. Still nothing in the bowl.
I'm taking her to work now, so she won't be late, then I'm headed back with a full can of diesel.

If that full can still won't get it, should I keep shuttling diesel cans, or should 8 gal or so be enough to get it back to the fuel pickup level? And if it's not fuel level, what else should I start checking on the side of the road?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Died While Driving Intermittently?

I have a 2002 f350 dually with a 7.3 and 197k. At 186k it died while driving and I had it towed home. As soon as the tow truck dropped it the truck fired right up like nothing was wrong. Then it died again 2 days later. I replaced the cps, but the fix was replacing the icp and pigtail. Now it is doing the same thing again. It died on my wife while driving yesterday, i had it towed to the dealership I work at and it started and ran for about 2 hours with no issues. I hooked up the factory IDS and had a diesel tech look at it with me. The oil pressure, injector circuit and injectors, and IPR all look good. The batteries were a little weak so i replaced both of them. I drove it home yesterday, about 10 miles, and drove it around town today. Then i tried to jump start my 96 bronco and after about 10 minutes of running it sort of hick uped then 5 minutes later it died and would not start. I let it set for 30 minutes and it started and died after about a minute.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Died While Driving Almost Like Ran Out Of Fuel

I have a 2001 F350 7.3l diesel.

My truck died the other day while driving almost like he ran out of fuel. Well he had fuel so I checked the oil and it was dry. There was an ugly puddle between the intakes and a whole lot on the ground leaking out. Also the puddle looked blueish.

Put in more oil and got him home but I can't find the leak. The only thing I've noticed is that the intercooler on the cold side came off slightly. A year ago I had to go mess with the UCVH and when I put it back together I had lost a dang intercooler duct clamp and replaced it with a sturdy ring clamp. Well it wasn't sturdy enough.

How much would this leak if it came off for a little while and how serious of a problem would I have as a result? I don't have any check engine light and as long as he has oil he runs fine.

Since I have reconnected the intercooler and idle tested the truck I can't reproduce the leak. I don't believe that a huge amount of oil is running through that intercooler because the turbo is lubricated through another system I have read. So what gives?

Also I am getting weird dip stick reading. For a little while when I ran the truck today he was showing WAY over full on the dip and then down again a little bit below the operating range line. Also there are a lot of air bubbles on the dip stick when it comes up. Way more than I am used to seeing.

Also, I really like the idea of cleaning my engine off really good. It's a frigging mess now. What precautions can I take to clean it up good without making a huge mess. Can I just go the car wash that has a degreaser hose and drain and just spray it down like nothing or is it sensitive and finnicky when wet? Cleaning between the intakes seems almost impossible without getting the whole turbo system out of the way. Should I be thinking about that?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 Died While Driving

I have a 2002 f350 dually with a 7.3 and 197k. At 186k it died while driving and I had it towed home. As soon as the tow truck dropped it the truck fired right up like nothing was wrong. Then it died again 2 days later. I replaced the cps, but the fix was replacing the icp and pigtail. Now it is doing the same thing again. It died on my wife while driving yesterday, i had it towed to the dealership I work at and it started and ran for about 2 hours with no issues.

I hooked up the factory IDS and had a diesel tech look at it with me. The oil pressure, injector circuit and injectors, and IPR all look good. The batteries were a little weak so i replaced both of them. I drove it home yesterday, about 10 miles, and drove it around town today. Then i tried to jump start my 96 bronco and after about 10 minutes of running it sort of hick uped then 5 minutes later it died and would not start. I let it set for 30 minutes and it started and died after about a minute.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 - Died While Driving

I have a 2002 f350 dually with a 7.3 and 197k. At 186k it died while driving and I had it towed home. As soon as the tow truck dropped it the truck fired right up like nothing was wrong. Then it died again 2 days later. I replaced the cps, but the fix was replacing the icp and pigtail. Now it is doing the same thing again. It died on my wife while driving yesterday, i had it towed to the dealership I work at and it started and ran for about 2 hours with no issues.

I hooked up the factory IDS and had a diesel tech look at it with me. The oil pressure, injector circuit and injectors, and IPR all look good. The batteries were a little weak so i replaced both of them. I drove it home yesterday, about 10 miles, and drove it around town today. Then i tried to jump start my 96 bronco and after about 10 minutes of running it sort of hick uped then 5 minutes later it died and would not start. I let it set for 30 minutes and it started and died after about a minute.

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Ford 7.3L Power Stroke (1999-2003) :: Just Died Then No Start And No Oil Pressure

Ok so this past Saturday I drove the truck about 40 miles round trip to get fuel and came back to the house to pick up my tux for a wedding I was in that afternoon. On the way to the wedding I went about 10 miles down the highway doing about 65-70 mph and all of a sudden I heard the engine just shut off. No stutter or anything.

Went to restart and nothing just cranks. had to call and get a tow back to the house real quick and grab the excursion and head to the wedding. When I got home on Sunday I hooked AE up and started to poke around.

RPM around 150-170
Batt Voltage 11.5-12
IPR up to 65%
ICP 0 (have tried to unplug and start) (sensor is dry no oil bleed through)

Buzz test is good all injectors are strong. I am sure it is the lack of oil pressure but I dont know why. I can get more info from AE if needed.

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Ford 7.3L Power Stroke (1999-2003) :: Died On Highway / Would Not Start Then Fired Up?

I was driving on highway about 55MPH when I lost power suddenly. I was able to pull off, but did not have power brakes or power steering. Gas tank was near 1/4 gallon on the gauge, but sometimes my gauge is wrong, as I've run out 2x when I should have still had a few gallons in it.

At first I thought CPS, but I didn't have a spare with me to swap. Well, after an hour or so, I cranked it, and it would turn over but not even try to start. I floored the gas pedal and it fired up and I was able to get home.

During the no start issue, there was no oil pressure reading on the gauge and the tach was not moving, even though it was turning strong. There was no white smoke that I could see either.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 Died And Won't Start

2001 f250 7.3 with 210,000 miles. Was running rough when cold and glow plugs were bad so I bought new glow plugs and had injectors rebuilt with 100% over stock nozzles. When I changed them I made sure I turned the motor with glow plugs out and pulled the drain plug in the head. Wanted to start it just to get the oil out before I let it sit for a few days til I got the tuner. It started fine and I let it run while I ran in the house and when I came back out about 1 min later it was off. Didn't want to start again. Just left it til I got the tuner on and It still doesn't want to start. What I should check? Turns over good and has good batteries. Also it's a hydra chip tuner with beans tunes. Darren weeks rebuilt the injectors.

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Ford 7.3L Power Stroke (1999-2003) :: Died And Won't Start / RPMs Only Like 200 When Cranking

Was driving to work about 4 miles into my travel rolled around corned and she died..... tow bill and cps she fired rite up. Ran at idle in drive way because I was a little leary for about an hour left drive way went 2 miles went to pull in to store died again. Another tow bill and 2 more cps still won't start rpm is only like 200 when cranking but sounds like a lot more. The wts light works, batteries are pretty new, cps in new...

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 Died And Won't Start

I have been having problems with my truck for about 6 months now. It start in Sept when my fuel pump went. I got a new pump and went to change it just to have the back clip break off. I fixed the line after getting 2nd degree burns from the boiling water I had to use to expand the line and installed the new fuel pump. Didn't fix anything.

At this point is was dropping below freezing every night ( I live in Canada in the mountains) so I thought it might be my plug relay again... changed that. After that my started has always missed so I figured I would change it out and sure enough the power bolt on the starter was broken. Changed it.

Then it started smoking and I read up on the quarter trick so I figured why not try that. I checked everything and they all checked fine but I am a glutton for punishment and figured I would do that valve cover gasket. So opened it up to find one of my glow plug wires on my harness was burnt up. I have a spare truck for parts so I grabbed the wire and replaced it. Still no change.

Today it was spitting out the usually raw diesel that I have gotten use to but when I was opening the gate to get a manlift for work I smelt oil just to find my turbo coved and the V had a small pool of oil happening there. I added 4L of oil and tightened up my valve cover back bolt on the passenger side... it may have fixed the leak but didn't have time to check.

I backed up to the manlift and it lagged a bit so I gave it a pump of the peddle and it died. Now it won't start. Charged batteries and tried after it cooled down but still no go.

In short my truck has been smoking for about 4 months now. It shutters at low RPM and stalls at the bottom of hills if I gear down on the hill (we have really steep hills around here). I have changed my oil three times in the last 6 months but it keeps coming out black (which it always has). No water in fuel or oil. Once and awhile it had problems starting when it was warm but after bellowing out massive amounts of smoke it would start. The truck turns over but wont start. There is no power where it died so I have to come home and charge the batteries every time they get low but even after it cooled down it still wouldn't start.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Died While Driving And Won't Start

While driving uphill yesterday, my truck 6.0 f250 completely died. Added oil cause it's been a while and tried starter fluid. Cranks but won't start. Pulled OBD codes p0300, p0304, p0401, p0460, p0562, p0606, and p2290. Checked IPR, works fine. Checked fuses. Low voltage codes are most likely from battery dying during the test.

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Ford 6.0L Power Stroke Diesel :: Truck Died As Driving Down The Road Now It Won't Start

I have a 06 f350 with 140,000mile and today I was driving to a buddy's house and the truck died on me as I was doing 45mph so I towed it home and check the codes I have 1 low icp pressure and 1 low icp during starting / cranking and 1 ckp out of range I think that how it's worded so I looked at the icp pressure and it's 0 and the desired is around 1000 and the volt is .56 and as far as the ckp the rpm are reading so I don't know what to do about that ? Could the STC fitting and dummy plug and standpipe o rings really go out on me like this ? Or am I missing something? I am also trying to track down a oil pressure gauge for the Icp fitting to check it

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Ford 6.0L Power Stroke Diesel :: 2007 Truck Won't Start / Died While Driving

I have a 07 6.0 that won't start it died a few weeks ago while driving. Being a mechanic I've done numerous things to the truck in order to fix all the common 6.0 problems but can't figure this one out. It will crank and get oil pressure and fuel pressure but seems to not be getting fuel. The IPR valve isn't clogged I tried with 2 working valves nothing worked. Along with changing the ficm. The connections to the ficm are clean and all in tact. I have an edge evolution chip that isn't even showing any codes. Not sure what to try next since I don't have any codes to go off of.

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Ford 6.0L Power Stroke Diesel :: 2004 - Truck Died While Driving - No Start?

My wife was driving through the intersection when the truck died... Tried to start it again but no go, I had it towed home, and stared to troubleshoot.

I have a Scan gauge2 and these were the readings: FMP: 47.5, IPR: 84.71, SYC: 1, ICP: 0

I pulled the IPR (that was only a year old) and the screen was perfect. I had 11.5v at the plug for the IPR, and on the Ohms scale I was reading 1.8Mohms.
I went to the dealer and got a new IPR, and still no start. and the only change in the reading on the scan gauge was the ICP is now reading 56. The gauge on the dash is reading normal oil pressure, but I haven't checked actual Low-end oil pressure.

Last month I replace the HPOP, and 1 faulty injector. Now I thinking wire loom, defective new IPR from the dealership or the new HPOP has failed.

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Ford F-150 - 1997-2003 :: 1999 - Died While Driving - Won't Start?

My niece has a 1999 F150 with a 4.6L engine. She was driving it down the road and it died and would not start. She called her husband, he went where she was, and when he got there, it started. She drove it home, and the next day, same thing. Died going down the road, no start, let it sit overnight, cranked like a new truck. Now it has died and will not start at all. They replaced the fuel pump. Nothing. When you turn on the key, the fuel pump runs continuously. If you pour fuel in the air filter, it will start. They checked all the fuses, nothing blown. When they try to hook it up to an OBD scanner, it does not work. No codes, nothing, it won;t pick it up.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Truck Just Died While Driving

I am working on an 2003 F-250 6.0l. The truck just died while driving. No restart. Plugged in my scan tool and I am not getting any High pressure oil. Is there anything other than the Hpop I should be looking at. I know it is a big job to replace the hpop so I don't want to overlook something simple.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - Died While Driving - Won't Turn Over?

While driving my truck to work this morning, it completely died at 65mph. The radio and all electronics are still working. Coasted to a safe place to try and restart, but it won't turn over. The glow plug light stays on. Could this be an alternator problem or something more serious? I'm waiting for a tow truck. I'll see if there are any codes when I get it home.

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Ford 7.3L Power Stroke (1999-2003) :: Lost Power While Driving And Won't Start Back Up

I have a 2000 f350. Lost power whole driving and won't start back up. I have checked all my fuses and relays several times. Have no power to the fuel pump. Tried running a hot wire straight to the pump and still nothing.checked my emergency cur off switch and there is no power there. Also my WTS light isn't coming on now. Tried checking the heater bowl and no power there.

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Ford 7.3L Power Stroke (1999-2003) :: While Driving F250 Start Chugging / Lose Power And Shut Off

I have a 99 F 250 7.3. It runs fine at idle even for a long time. When I drive around the block a couple of times it will start chugging and lose power and shut off. I have been mixing fryer oil with the diesel. I changed the fuel filter, oil change, crank sensor and fuel pump. I added 15 gallons of diesel and diesel treatment. Pulled fuel filter and bowel is full I'm not sure where to look next.

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