Ford 7.3L Power Stroke (1999-2003) :: After O Ring Changed Bleeding Off Air?


Dec 8, 2015

I'm sure there is something on this somewhere but can't seem to find. Getting ready to change injector o rings and see where people say to drive it 200 miles to get it running right again. Well, I am in the process of a conversion and have no tags or insurance on the truck. Trying to fix issues before I spend that money on it because don't know how much I am going to have to put in it to fix the issue's.

Is there a way to bleed out the air so I don't have to drive it 200 miles? Also, how long will it smoke after the injector change to see if it is actually fixed? I know I should probably see a big difference is ICP,IPR and such. Already know it has leaks in the turbo up pipes which will have to be dealt with too.

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Ford 7.3L Power Stroke (1999-2003) :: Ring And Pinion Change?

I have a 1999 7.3 psd F-450. It's rigged out for welding with a Lincoln SA-200 engine driven welder. My overall weight is approx. 11,500 lbs. and I rarely tow with it. It has a 4 speed automatic and 4.89 ratio gears in it now. I bought it with 245/70/19.5 tires. Stock size is 225/70/19.5. I am going broke trying to keep the fuel light from staying on all the time, and I am considering changing the gear ratio. My questions are; Is this a wise investment, as far as cost vs. gain? I also need to know if it may create a higher risk of other mechanical failures? I need to research what other ring and pinion ratios can be used in the ford 10.5 12 bolt rear axle. Money is hard to come by these days, and even harder to keep. I cannot afford a costly mistake if the funds can be more effective elsewhere.

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Filter O-Ring Blowing Out

My fuel filter lid o-ring keeps blowing out upon hot start, this has happened 4 times now once last week, I replaced filter and all was ok until Thursday it happens again I change the filter allis fine! Now today!!!!! TWICE I have to install new filters because the o-rings are blowing outside the bowl lid! I'm using the same BALDWIN PF7698 filters I've used for years, my reg. Is set at 75psi and holds steady! No spikes but I haven't been able to watch it when the o-ring blows out! Injectors and o-rings are new (<1000miles) no problems during operation at all!

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Tank Plastic Ring Nut Start?

Having trouble getting large plastic nut to start threading on top of the fuel tank sending unit, after doing in tank mods.

It just doesnt seem to want to start threading on properly. Its always cocked when it grabs, and after a while opposite side pops up and it falls off. Not sure how to get it back on there

Dealer has new ring for 18 bucks, maybe mine is warped or dried up since 2000?

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Ford 7.3L Power Stroke (1999-2003) :: Changed Injectors / Cannot Even Get Engine To Crank?

I changed my injectors and glow plugs on passenger side. I tried to start the engine and it wont crank (turn over). I tried to turn over by hand by turning alternator bolt counter clockwise, turns a little bit and then get very difficult. Is this hydro lock? I stuck a suction tube down injector holes and made it to the piston not much oil came out, I think the truck was a little low on oil before I started the project. The starter wont turn the engine over. I even turned the engine over by hand many times before I put glow plugs in to evacuate the cylinders. I don't know what to do?

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Changed Alternator Still Overcharging

I am having an overcharging issue with my 2000 F350 diesel. It first started when I had a garage check the batteries due to poor starting this winter. They found one reading 6V and I had them replace it. After that the battery light came on. So I had them check it out again and they replaced the other battery. I can't remember if it started before or after the second battery but it started overcharging 16-17 volts according to the dash. I replaced the alternator still overcharging. Since then I have run a 4ga ground from one battery to the alternator and a 4ga ground wire from the other battery to the cab. I also checked most of the stock ground wires which all seem fine. Lastly, I also bought a ford alternator pigtail because one of the wires had cracked insulation and some corrosion. Currently it overcharges unless the battery light comes on which once it does the voltmeter in dash reads normal.

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Ford 7.3L Power Stroke (1999-2003) :: Changed Wheel Bearing Now ABS Light Is On

As soon as I stepped on the brake and started to move backwards out of the garage, pedal pulsed and ABS light came on. Now it comes on shortly after starting and stepping on the brakes. I just finished the drivers side wheel bearing, u-joint, brake pads, rotors, outer axle stub, and all "outer axles" seals replacement.

AllAboutMPG offered a suggestion about shims on the sensor and checking the ring (never done this, figure it out when I'm there later today?) I figured I'd put this here for some additional input and (hopefully!) later be a good search source and fix for fellow members

Here is the original thread. I installed a Timken complete wheel hub unit with new sensor already installed on the hub.

[URL] ....

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Changed UV Harness / OD Flashing But Running Great?

Had to change the UVC harness on my 2001 7.3. Truck fell out. Trailered it home and changed the UVC harness on the passenger side. Truck is running great, but now the OD light is flashing. Can't read transmission codes, but was wondering if something from the bad harness could have caused this? Any thoughts?

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Ford 7.3L Power Stroke (1999-2003) :: 2000 VSS E350 Short Bus - Changed Sensor But No Input AE?

I have a 2000 Ford E350 Short Bus 7.3 It has abs in the rear diff. I have changed the sensor. I have connected my AE but get nothing at all from the sensor. My speedometer does work. My overdrive light flashes and the transmission does shift properly. I plan on looking for a bad ground. Can I test the wiring using a volt meter

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Ford 7.3L Power Stroke (1999-2003) :: Changed Intercooler Boots Still Poor Boost - Turbo Dead?

ive noticed my boost has been going down lately. At first I thought it was a boost leak so I replaced all the intercooler boots and both sides of the intercooler pipes. That diddnt change anything at all. I recently got new injectors (200/30%) and a hydra tune for them and it was quick the first few days i was running with that setup, my boost has been dropping and currently at WOT I can't even get to 10lbs of boost and it is noticeable driving, it's slower than it was stock. There was no play in the shaft of my turbo and the turbo in there is only 2 years old. Could the turbo be bad already? Or is there anything else I can check before buying a new one. I have an upgraded hpop and the 6637 intake.

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Ford 6.0L Power Stroke Diesel :: Bleeding The Cooling System?

getting ready to do a cooling system flush per the instructions Cheezit posted a while back, which say "refer to Cooling System Draining, Filling and Bleeding in this section." I think I can figure out the drain and fill but how do you bleed the system?

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Ford 6.0L Power Stroke Diesel :: 2003 - Died On Signal - Changed Injector ORings Still Won't Start?

2003 6.0 psd owned two years driven 2 months due to money thrown prior to forums and scangauge 2. Bought truck in chicago drove home. Oil in coolant. Did egr delete oil cooler all gaskets orings etc. New oil filters motorcraft fuel filters .new rad fluod wix trtmnt. Truck started right up. Still had same intermitantstudder as always when cold. Always exp those sysyems until hot then here and there until parked then hot no start or hard long start when hot. Knew something was wrong and waited for it to come to a head well it did in may.

I was driving coming up to a stop sign and truck died like i shut key off. Refired once off ether. Lasted 3 seconds died no restart period didnt even want to just crank crank crank.

ok towed truck i thought it was injector orings. Changed them still nothing . New icp. New cpm. Now have icp of 66 to 120psi cranking.ipr 14.40 koeo up to 84 when cranking. Ive unplugged just get eratic reading ipr stays same. Checked ficm 47to47.5 cranking and koeo. No codes beside for my egr delete and when i unplugged icp. I've been tinkering on this truck for a couple years now still lost bit getting better. I now have driver valve cover off . Its a 2003 .

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Ford Super Duty (1999-2016) :: 2006 F250 - Bleeding Air From Power Steering

What is the best way to bleed air from the power steering lines? I just replaced the power steering pump on a 06 6.0 f250 and now I need to bleed the lines and refill the power steering. I'm just curious as to what is the best and easiest way to do this.

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Ford 6.0L Power Stroke Diesel :: Coolant Leak From EGR Cooler O-Ring

I installed a BPD EGR cooler about 4 years ago just as a preventative measure (along with an oil cooler) in my '06 F-250 6.0. About 6 months ago some coolant was found to be coming down the rear of the engine and onto the garage floor but only in the mornings after cooling down and even then not every morning.

A couple weeks ago I did a coolant flush and put the red ELC coolant in and now I can see better where the coolant is coming from. It appears to be coming out from the O-ring between the cooler and the intake manifold. I did check the torque on the stud and bolt and they are tight.

Is there a way the drop the cooler enough to install a new O-ring with out going through the whole process of removing the intake manifold and everything that is associated with that? The thought is daunting...

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Ford 6.0L Power Stroke Diesel :: Rear Main Seal - Wear Ring?

I am tearing down my junkyard engine to prep it to put into my truck and I came across this on the rear main seal... is this a wear ring?

It kinda looks like a oil slinger. My new seal is on the way so I have nothing to compare it to.

I don't want to be yanking on it if it's supposed to stay.

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Ford 6.0L Power Stroke Diesel :: 2005 - Snap Ring Inside Front Hub?

What is the tool part number for a good pair of snap ring pliers that are heavy duty enough to remove the snap ring from inside an 05+ 4x4 front hub? I have broken two pairs of regular snap ring pliers attempting to remove it. The snap ring itself is roughly 1/8" thick and copper plated. It really wouldn't be that difficult to remove, but that collar on the spline that it has to pass over is thick too and it is whipping me something serious.

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Ford 6.0L Power Stroke Diesel :: Intake Elbow Gasket / O-Ring Part Number

I need to remove my EGR valve to clean the unit of carbon. While there I will be removing the intake elbow to check if I have the throttle plate installed on my engine. What the part number is for the gasket / o-ring that seals the elbow to the intake manifold??

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Ford F-150 - 1997-2003 :: 1999 - Cranks But Won't Start - Changing Ring Transponder?

Just started. Replace fuel pimp and bracket 8 months ago. Now, three times in two days ...freely cranks, but does not fire. It has been suggested by a key man that my ignition key "Ring Transponder(??) is failing, about a $50.00 part.

Any links to a step-by-step to where I could do this myself? ($$$). I don't know what to call it, so it makes it hard to search online. the part he referred to in under my ignition switch shroud...but that"s all I know. (I was driving when I talked to him and forgot the exact term he used (I'm old, and easily confused by anything post ignition points and condenser)

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Ford 6.7L Power Stroke Diesel :: Changed Fuel Filters - Reduced Power And Low Pressure Warning

Changed the fuel filters. No issues in replacing.

Primed them by the book - key on 30 seconds 6 times

Now I have low pressure warning and reduced power.

All parts were FOMOCO...

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Ford 6.0L Power Stroke Diesel :: Immediate Miss At Around 1500 RPM After Oil Changed

So I changed my oil with T6 and archoil and immediate miss at around 1500rpm then it clears up. I can stomp on it after that and it's fine. I know this has happened to others. My last oil change was also T6 and archoil. 2005 F250, stock, atlas 40, 216,000 miles.

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Ford F-150 - 1997-2003 :: Brake Bleeding After Putting In A New Master Cylinder?

...Is there anything special that needs to be done for brake bleeding after putting in a new master cylinder? I decided today to flush my system with my vacuum bleeder and now my pedal slowly falls to the floor at a light...No problems in a panic stop or otherwise, just falls to the floor slowly when braking...no leaks, so I'm assuming a master cylinder is an order....

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