Ford 7.3L Power Stroke (1999-2003) :: Battery Light On Intermittently After Replacing Alternator?


Jan 7, 2016

Alternator locked up in a parking lot. Replaced it and had to replace pigtail due to a loose wire in the harness. Now battery light comes on intermittently. New alternator is doing fine producing anywhere from 13.9v to. 14.4v. No output voltage correlation to battery light at all. The belt is still in great shape so I don't suspect slipping. Fortunately I caught the old one locking up almost immediately and had recently replaced the belt. Output voltage looks great. Are there any fuses for alternator?

Only thing I can think of that I did...when splicing in the pigtail that connects to the alternator, I briefly grounded whatever wire in the pigtail is hot. Was just a split second, but enough to see a spark and maybe enough to blow a fuse? I've seen people reference an "under hood" fuse box, but I don't seem to have one. My truck is a 2002 CC with just over 100k on the clock.

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Ford 7.3L Power Stroke (1999-2003) :: Battery Light Staying On After Alternator Replacement

Had a bad alternator, changed it, and now the battery lite stays on all the time..Changed the alternator again with a known good one, and the light is still on all the time..

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Ford 7.3L Power Stroke (1999-2003) :: Dashboard Warning Light For Alternator / Battery Occasionally Light Up While Driving

The past few weeks the dashboard warning light for my alternator/battery will occasionally light up while driving down the road. Whenever it does, my plug in voltage meter shows a healthy 14.x reading. It usually goes out after a few seconds, but will stay lit up for as much as thirty seconds. So other than voltage being too high or too low, what else will cause the dash trouble light to illuminate?

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Ford F-150 - 1997-2003 :: Battery Light Won't Go Off Even After Replacing Alternator

I have a 1998 f150. Was driving down the road the other night and the truck loses all power. I have replaced the alternator and the battery loght stayed on. So, I took both old and new altrrnator to parts store and had them both tested and they bith passed. Is this a commomn issue?

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Ford 7.3L Power Stroke (1999-2003) :: Alternator Light Comes On While Accelerating And Goes Off During No Throttle While Cold

Background: '01 Excursion 7.3 4WD, 264,xxx miles, batteries less than three years old, new alternator [URL] .... , using an Edge Insight for digital readings.

Problem: I replaced the alternator about three weeks ago, first week all normal. Second week alt/battery idiot light comes on, then to add more frustration it is consistently inconsistent in its reading.

The volts (upon starting) jump around 11.6 - 12.1 when first starting. The light comes on while accelerating and goes off during no throttle while cold.

After warm-up the light will come on intermittently even though the reading is 13.0>, but never during off throttle.

It seems to do this more when cold but it does not completely stop when it's warm. Yes, I don't think that should be a factor but it is a reality .

I'm thinking it's a bad voltage regulator.

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Mercedes-benz - E-class :: 2003 - Red Battery / Alternator Stop Vehicle Light Flashing Intermittently

My 2003 E320 (131K miles) had been intermittingly flashing a red "Battery/Alternator Stop Vehicle" light and annoying alarm sound as well as a "Malfunction Electrical Consumers Turned Off" sign. Then three days ago the "check engine" light came on; went away the next day. Then yesterday the engine completely shut down on me.

The car started the today; took it to mechanic who says it could be alternator or wiring problem. Suggested I take it to MB dealer to get diagnosis before shelling out 800 bucks on an unnecessary car part. My question: should i take it to MB dealer or just replace the part? (I am not original owner; don't know if alternator's ever been replaced).

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Alternator Rebuild - Charge Light On Intermittently?

My 2006 F250 has a single alternator and recently the charge light is on intermittently and I have watched output voltage fluctuate between 12.4 to 13.5 ... sometime a .3 volt bounce one way or another for no noticeable reason.

So rather than buy a new alternator, I would like to replace the voltage regulator and put in some new brushes.

What are part numbers that I need to pick up?

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Ford 6.0L Power Stroke Diesel :: Battery Light Has Been Coming On - Alternator Amp Size?

I have a 06 F250 6.0 My battery light has been coming on. Doesn't stay on but I'm planning a trip back east and don't want any issues to occur. I was thinking maybe the batteries. So I stopped at the local Oreilly's Auto store and had them tested. Told the guy what it was doing and he said it sounded like the alternator. He tested it and said it was going bad. He also tested the batteries and said they were good. So I went looking for a replacement alternator and they have different amp sizes. So I'm not sure on what size the original one is and if the replacement should be a bigger size amp wise.

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Ford 6.7L Power Stroke Diesel :: 2012 Battery Light - No Charging Output On Alternator

We've got a 2012 F550 6.7 with 138k. It recently got a battery light. The batteries are right around 12 volts with the truck running or off. I also tested the output on the alternator and its not charging. I put a new alternator in it and still no charge. All the connections are tight and clean. The batteries load test ok. Where to look next?

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Ford 6.0L Power Stroke Diesel :: Battery Light On - No Gauge / Radio / Windows - Alternator?

So I have been having this little issue for a few weeks now. I will be driving along and out of nowhere my batt light will come on and my gauge cluster,radio and windows stop working and the ficim volts jump to 15.5-16.5. This is an intermittent issue. Yesterday I put my multi meter on the alternator and I am reading 13.5 or so this number was done at idle and the batt light was NOT on .

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Ford 6.0L Power Stroke Diesel :: Battery Light Went On And Off Intermittently

Running down the road today and the battery light came on. Went on and off intermittently as I drive home and the tuner showed 11.5v. Got home, shut it off (didn't mean to) and restarted it. Tested voltage at the batteries and was over 14. Need to take it for a drive and see if it repeats.

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Ford 7.3L Power Stroke (1999-2003) :: Battery Light Came On And Would Flicker

Battery light came on about two months ago it would flicker. So i had Auto zone check it out batteries were good just needed a charge. so i charged them no fix so i said alright ill do the Alternator did that and then beginning of this week it happened again so checked it went back got a replacement alternator since they said it tested bad. Put the new one on and didnt change anything. Check my batteries they were reading 10v each. I charged them and they wouldn't hold a charge. so i replacement both batteries.

So i have a new alternator and two new batteries light is still on. Contacted my tech (whose a friend) he said to check the wiring going to the alt he said both wires should read 12v on constant other when the key is turned on. Tested the constant it has 12v other reads 6-8v with key on.

He also said sometimes the wiring on the X pipe can short the alternator? i unhooked all the wiring from the Xpipe nothing changed per battery light being on or off. So what should i do.?

Also my dash lights don't work but that's been like that for awhile (bulbs are all good).. Forgot to mention sometimes the light goes off but seems to stay on 90% of the time.

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Ford 7.3L Power Stroke (1999-2003) :: Battery Light Flickers On And Off

I have an odd issue, 2003 7.3L f250 ... My battery light flickers on and off, I had the alternator tested at a alt rebuild sale place here locally, I don't always trust the auto zone techs, also had the batteries tested at interstate batteries. both batteries good, alternator good.

I think my connector is bad on my alt, not the one that goes to the battery, output is 13.8 to 14.1 btw......there is another connector that is a PITA to get off. I think it is bad, I played with it and applied some dielectric grease had the light go out when I wiggled it.

Can just the connector be replaced?

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Ford 7.3L Power Stroke (1999-2003) :: Battery Light On Again - External LED Hooked To GPR?

External LED hooked to GPR

I have gone through around 7 alternators in the past 18 months. I currently have a new NAPA alt and new interstate batteries. Today I noticed that my battery light is on again. I also noticed that my yellow squiggly Glow Plug inrush dash light was on at the same time. However, I do not believe that my GPR was active BECAUSE... I have an external red LED that lights up any time my GPR is active. When my GP dash light came on my external light was off. I had just driven 26 miles and my truck is warm and the outside temp is around 70 Fahrenheit.

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Ford 7.3L Power Stroke (1999-2003) :: Battery Light Pulsating With RPM And At Idle Very Dim

My battery light come on this morning. The volt meter is sitting right where it always has though. I noticed that the battery light is kind of pulsating with rpm and at idle its very very dim.

E99 F-250 PSD ....

Where should I start?

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Ford 7.3L Power Stroke (1999-2003) :: Battery Light / Indicator Coming On

In the last couple of days my battery light comes on after about 30 mins of steady driving. I have no starting issues as of late. Batteries have been tested under load and checked out okay. Alternator is a few months old. Other than the battery light coming on there no other

problems, yet. Is my alternator over charging? A couple of month ago my truck would shut off when I turned a/c or heater on in the mornings. My alternator was over charging. After I replaced it I had no more problems. Could any of this be related to the life time led bulbs that I'm using?

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Ford 7.3L Power Stroke (1999-2003) :: F350 - Battery Light Flickers Randomly

I have a 99 f350 7.3l 4x4 and my battery light flickers randomly. I have checked the alternator and both battery's. All brand new and seems to be ok. They only are getting a charge when the battery light is flickering. I put both new batteries in on Thursday and on Sunday I needed a jump at the store.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Battery Light Comes On / Voltage Does Not Drop

Bit of a confusing one as of late. Doesn't happen every time I drive, maybe 50% of the time. When I start the truck up, torque pro reads voltage at 13.9-14.1 consistent. After 30 minutes it usually drops to around 13.7/13.8. Sometimes, battery light comes on, voltage doesn't drop. I can drive the truck, park it, turn it off, restart, no side effects.

I notice if I stop, turn off the truck, and restart it, torq pro will begin to read a voltage of 12.8.13.0. Sometimes it won't budge for an hour, sometimes it climbs right back up to 13.8, sometimes the battery light goes off, sometimes it stays on.

Alternator was replaced a month ago, both batteries replaced a week ago, all terminals cleaned and secured at the time of replacement. Truck behaves perfectly normal, I'm almost at the point of putting a piece of tape over the light and ignoring it, but was curious before I go that route.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Changed Alternator Still Overcharging

I am having an overcharging issue with my 2000 F350 diesel. It first started when I had a garage check the batteries due to poor starting this winter. They found one reading 6V and I had them replace it. After that the battery light came on. So I had them check it out again and they replaced the other battery. I can't remember if it started before or after the second battery but it started overcharging 16-17 volts according to the dash. I replaced the alternator still overcharging. Since then I have run a 4ga ground from one battery to the alternator and a 4ga ground wire from the other battery to the cab. I also checked most of the stock ground wires which all seem fine. Lastly, I also bought a ford alternator pigtail because one of the wires had cracked insulation and some corrosion. Currently it overcharges unless the battery light comes on which once it does the voltmeter in dash reads normal.

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Ford 7.3L Power Stroke (1999-2003) :: Battery Light Flicker In Time With The Idle Of Truck

I bought a 7.3 f250 with 300k mi. It had a battery light on but didn't show any signs of trouble. Eventually started dropping volts a few days later and I replaced the alternator. The light is still on and flickers in time with the idle of the truck and sometimes goes out when I'm on the gas pedal. Some nights when the lights are on the voltage drops ever so slowly until its drained. Why the new alternator didn't fix the problem? NAPA's scanner says the truck has 12.4V at idle and 12.1V at idle with the lights on. Batteries are relatively new and test fine, dual Interstate Mega-tron Plus batteries-top of the line.

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Ford 7.3L Power Stroke (1999-2003) :: Replacing Injector Cup?

im in the process of replacing the injector cups and i knew this would happen since the whole process went way to easy up until this part. I am using Clays remover kit and it will not remove the cup. I do it according to the book and it just keeps popping out of the cup when i try to remove

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