Ford 7.3L Power Stroke (1999-2003) :: Brakes Lose Pressure Entirely And Pedal Goes To The Floor When Hit Bumps


Dec 25, 2015

The problem occurs when you hit bumps while braking, or if you get on the brakes to hard. It seems like the brakes lose pressure entirely and the pedal goes to the floor. It kicks back in when the ground smooths out, or if you are braking hard it slowly grabs again. At first i thought it was sliding, but it definitely is not. The truck appeared to be equipped with abs but the previous owner seems to have cut the abs wire/sensor at the hub. Another thought i had is maybe the brakes need to be bled and have fresh fluid put in them, I have not tried this yet (Plan to this weekend along with a dozen other things). Its rather scary when it happens. but i didnt think much of it until i nearly rear ended someone..with my younger brother in the car. Now i need to fix this asap.

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Ford 7.3L Power Stroke (1999-2003) :: Hard To Steer - Sometimes Lose All Power Brakes

I've got an E99 powerstroke. Recently it's been getting hard to steer, if not impossible. When I'm parked i can't turn the wheel and it gets better if i Rev the engine up, driving is usually ok and going around corners. It's just low speed, low rpm that it won't.

Also every once in a while when braking it feels like i lose all power brakes. The pedal goes to the floor and the brakes let go, then i can feel the pedal pump back up and i get a good feeling brake pedal again that actually stops well. All this happens within about a seconds time. But the steering is by far the worst.

I just did the power steering flush with atf and it didn't work. I'm thinking i need a new power steering pump, but want to ask here first to make sure. The truck has 290,000 on it, and it never has been replaced to my knowledge. I bought the truck with 147,000 however so it may have been done before that.

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Ford 7.3L Power Stroke (1999-2003) :: Clutch Pedal Would Squeak While Coming Off The Floor?

What is failing. I have a 2000 F350 PSD with 116k miles. When I bought the truck last year, I noticed that the clutch pedal would squeak while it was coming off the floor. It doesn't happen when the engine is cold. I need to drive it about 30 min before it starts to happen. On longer trips, several hours, the squeaking is louder and the pedal gets very stiff. When I stop for fuel, I've come close to stalling when coming out of 1st gear. I can push the pedal to the floor, but on the way up, the pedal squeaks, and then once I reach a certain point, say 3-4 inches off the floor, the pedal looses all freeplay. The best way for me to describe it is the pedal travels up faster than it normally does when it's cold, and if I don't compensate with more throttle at that point, it will stall.

I've learned a lot by reading this forum for the past year, but I don't know the first thing about how to diagnose problems like this. I've taken it to 2 mechanics for test rides -- one thinks the clutch is fine and thinks the problem is the slave cylinder or a broken bushing in the pedal.

The other shop is also a small independent shop, but they specialize exclusively in Ford trucks, so I thought they would be more knowledgeable. But now I'm wondering if they could sense my ignorance and are taking advantage of the situation. They also took it for a drive, but they think the slave cylinder is fine and that the clutch needs to be replaced. I questioned him about the slave, and he pulled it to look at it, and asked me to push the pedal slowly while he was under the truck. I still had a little resistance and a faint squeak even in this situation. But he said the hydraulics are so simple that he felt we could rule that out. I can't remember exactly what he said, but I think he believes one of the springs in the clutch plate has failed. I just know they are suggesting a new clutch and they want to machine the flywheel to original specs.

I thought the leading symptom of a failing clutch was slippage under a load. So under strain, I would expect my engine to race occasionally, like I'm in neutral. But I've NEVER experienced anything remotely like this, even when driving hard in the hills pulling my travel trailer.

I know something is wrong, but based on my limited knowledge, I'm not sure what. It's getting a little harder for me to move the shifter into 1st and reverse, but once it's there it's fine. I've never experienced any racing or slippage in any gear. The one definite symptom I have is that squeaky pedal that when driven for a couple of hours, gets so stiff that it can cause near stall outs. With those symptoms, what do you think is going wrong?

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Ford 7.3L Power Stroke (1999-2003) :: F250 - Clutch Pedal Goes 1/3 Of Way Down - Drops To Floor And Stay?

I just bought a 99 f250 super duty with 6 speed and it has clutch problem the clutch pedal goes about 1/3 of way down then drops to the floor and stays. I pulled slave cylinder and it has just as much resistance as a new one. my other thought was a spring internally in transmission. any other thoughts or do I just need to replace the clutch?

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Ford Brakes/Suspension :: Brake Pedal Fades To Almost The Floor With Little Pressure On It

I am working on a e-150 van, 2005. the brake pedal fades to almost the floor with little pressure on it. I just replaced the master cylinder, bled the entire system, and it STILL fades to the floor. driving, or in park. engine running. 4 wheel disc, 4 wheel abs...

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Ford Brakes/Suspension :: 2001 F350 - Brake Pedal Go To Floor As Pressure Is Applied - Bad Master Cylinder?

2001 F-350 / 7.3L / 147K ... What are some symptoms of the master cylinder going out? And is there a such thing as a rebuild kit anymore? The pedal has been getting spongier & spongier over the past months. Truck still stops O.K. but you have to brake earlier than I used to. Pedal can go almost to the floor. Pedal continues to go to floor as pressure is applied. Does not go to floor though.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Would Stumble And Lose Power / Idles But Won't Rev Up

Problem started 2 days ago, driving around and my truck would stumble and lose power. Give it gas, won't rev up but it cleared and ran fine for a mile or so then it comes back (off and on all the way home). Check engine light didn't come on the first few times, came on a couple times on the way home (maybe 4 mile trip) but goes off when the truck runs fine. Thinking it was maybe the fuel pump (got 140K on the stocker). Talked to a few friends, some thought it was algae build up in the tank that was clogging the filter on the pump, underhood filter changed a couple hundred miles ago. Looked fine with slight brown build up at bottom of bowl when I replaced it.

Ran it around yesterday with a friend of mine and his scan tool hooked up, acted up once, check engine came on for a few seconds and shutoff. No code and for some reason we couldn't get it to live data while driving. I dumped in an algae eater yesterday and left the truck overnight since I had to work. Got home this morning to run her around the block to circulate the eater. Truck started and idled fine, went to pull out and she won't rev up, pumped the gas and NOTHING! Check engine light is on now but don't have a scan tool handy to read it. I heard the truck will store the code?

What this problem might be? What's a good scan tool for our trucks that can live data as well? CPS is good and already did the UVCH mod.

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Ford 7.3L Power Stroke (1999-2003) :: While Driving F250 Start Chugging / Lose Power And Shut Off

I have a 99 F 250 7.3. It runs fine at idle even for a long time. When I drive around the block a couple of times it will start chugging and lose power and shut off. I have been mixing fryer oil with the diesel. I changed the fuel filter, oil change, crank sensor and fuel pump. I added 15 gallons of diesel and diesel treatment. Pulled fuel filter and bowel is full I'm not sure where to look next.

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Ford F-150 - 1997-2003 :: Brakes Pedal Goes To The Floor?

I bought a 97 f150 4x4 last week. I was cleaning the frame up with a wire brush on a grinder and accidently cut one of the front brake lines. Seeing how this truck has only 100k on it and all oem stuff on it, I decided to replace the front brake components, calipers, pads, rubber and steel lines. Got it all back together and bleed the air out of the front brakes. But the pedal still goes to the floor. I can pump them up with the key off but when i turn it on the pedal goes to the floor. I did not bleed the back brakes becasue I assumed that the master cylinder would be divided and independent of each other- back and front. So it this just that the back brakes needs bled or do I have another issue like bad booster- everything was working well before I cut the line?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - SES Light Came On / Truck Started Running Rough And Lose Power

I have a 2001 F350, 7.3. My service engine light came on and immediately the truck started to run rough and lose some power. I've checked the under the cover connections and they were both connected, I replaced the cam position sensor and I still have the same problem. The worse part of the hold thing is that there are no codes stored so I'm flying bind. Where to go next.

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Ford 7.3L Power Stroke (1999-2003) :: Lose Accelerator Function After Hitting A Bump - CEL On

What would cause me to lose accelerator pedal function after hitting a bump? The engine remains on, the CEL comes on and after a few seconds or shifting into neutral and back into drive I regain the accelerator again and the CEL goes out

The truck shows no codes. It is if some connection makes/breaks intermittently when I hit a rough pavement. Also, she sometimes won't shift in reverse. Could it be related?

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Ford 6.0L Power Stroke Diesel :: Alternator Warning Light And Lose Power Steering Soon After Brakes Got Stiff

I just wanted to share with you all a cautionary tale about belt tensioners and idler pulleys. I am now a firm believer in installing the aforementioned items when you replace your drive belt. 15000 miles ago I replaced the drive belt and didn't heed the warning of some here on the forum.

For the last month or two I have noticed what sounded like road noise which I dismissed because I had just had new tires installed that had a more aggressive tread pattern than my previous tires, I also noted that the ECT had been a bit higher than normal, like running in the high 190's to low 200's on average.

Well while driving today I get the alternator warning light and lose power steering and soon after the brakes got stiff, this was followed by ever increasing ECT which got to 242* before I could get it off the road and shut down. It is too early to tell if the noises and the ECT temp rise were the result of this tensioner going out...

For what its worth the only tools required were a 10MM end wrench and a bit of skin to get the job done.

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Ford - Escape :: 2003 - Brakes Unexpectedly Failed / Pedal Went Straight To The Floor

I have a 2003 Ford Escape 3.0l V-6. In June while driving to a job interview, my brakes unexpectedly failed. With absolutely no warning, the pedal went straight to the floor. I replaced the master cylinder...problem solved. 5 months later, driving to the gym, after stopping successfully several times with no mushiness in the pedal, at an intersection, the pedal goes straight to the floor...no stopping power.

I can't remember if the brake light came on last time. This time it did. Both times the fluid in the reservoir was full and looked to be relatively clean. Both times there were no apparent leaks in any of the fuel lines, abs module, at the cylinder, etc. I'm no slouch when it comes to car repair. The master cylinder replacement was done correctly, the lines were bled properly.

I have my own theories but I don't like any of them as my car rolls properly at idle, my brakes have not, nor do they currently make any noise or grinding sounds, and the pedal goes all the way to the floor.

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Ford Super Duty (1999-2016) :: 2003 - Pedal Would Sometimes Lose All Response And No Gauges

2003 f250 4x4 7.3 auto

Been an ongoing problem with truck, pedal would sometimes lose all response. truck starts and idles fine but will not throttle up and all needles on the instrument cluster are at their rested position and the odometer doesn't even light up, however all the backlights still work fine.

The owner said that a 10 amp fuse on the bottom row of the fuse panel would occasionally blow, and that's when the pedal would go dead, he would replace it and keep driving till it blew again... usually about a week. I checked all fuses on the truck tonight and all are fine.

Unplugged the connector on the pedal sensor and cleaned and reinstalled and still wont throttle up. I am not sure what number the fuse was that he kept replacing but i *think* it was a cluster fuse. Is their an correlation between the cluster stopping the pedal sensor from working or vice versa?

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Ford - Expedition :: 2003 - Lights Get Bright Then Dim And Engine Will Die / Lose Power Steering And Brakes

My 2003 ford expedition with the 4.6 v8 engine is having an issue i cant seem to pin point. The lights will get bright and then dim and the engine will die and I will lose power steering and brakes, it will start back up when i put it in park. Also while I am driving randomly the rpms will shoot up to between 3 and 4,000 rpms and go back down. I have seen a video on youtube that says the fuse box in this model is very likely to short out and ruin the circuit board. Mainly looking for any experience any of you have with a issue like this. The check engine light is on, Showing two codes for running too lean and a code for Idle air control valve. Mileage is 239,000 ...

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Ford Brakes/Suspension :: 1986 F150 - Lose Brake Pedal?

86 f150 4x4

brake pedel goes straight to the floor but if u give it short pumps of the pedel it grabs but barley....master cylinder or the booster?

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Ford 7.3L Power Stroke (1999-2003) :: Oil Running Out From Under Engine Across Floor?

I bought a 2002 body with a late 99 engine with lower miles a couple years ago. I knew it had an oil leak when I bought it. My other truck had a turbo pedestal leak. This truck has a small pedestal leak but it's not that much of an issue as there is little oil in the valley and next to nothing running down the back of the engine.

The other leak is getting worse. It has been leaking somewhere up front and coats the main steering arm off the steering box, the lower rad hose and the rest of the steering linkage. Last night after driving around 100 Kms I have oil running out from under the engine across the floor.

I changed the LPOP after thinking the front leak was from there. Unfortunately i don't think it was.

I am hoping it's the oil cooler and not the HPOP. One other thing is before yesterday's trip, I installed my homemade ccv mod off my other truck. I don't think the leak is coming from that either.

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Ford 7.3L Power Stroke (1999-2003) :: Vibrations On The Floor Board

Okay I'm also having issues with vibrations on the floor board. I replaced the carrier bearing last week and not sure if correctly done or maybe I didn't get the splines in the exact order they came out in but the vibration is still there if not worse. I was thinking I could order a new rear drive shaft for around 350.00? would it matter how it was installed?

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Ford F-150 - 1997-2003 :: Pedal Lost Pressure When Slammed On Brakes - ABS Lights Went On

So the other day I slammed on the brakes when traffic came to a halt on the highway. As I slammed down on the pedal, all the sudden the pedal lost pressure and went nearly to the floor, but firmed up just before bottoming out. My brake and ABS lights went on as well. Someone told me there is some kind of failsafe that blocks off the line if it ruptures, so maybe thats what happened? The brakes seem to work fine and are not loosing any more fluid, but the warning lights remain and the taillights do not light up.

So when I got home I took a look. On the fender side under the fuse box there was a lot of brake fluid, and looked like the line going from the master cylinder down to some kind of module (abs thingy?) below it was all rusted.

Today I replaced the line, and bleed the rear brakes. There did appear to be a ponhole in it, right where it would have been spraying the fender side where I saw all the fluid. The pedal is very firm right from the get go and brakes seem to be working fine. However the brake and ABS light remain, and my brake lights still dont come on when I press the pedal. Do I still have a leak somewhere or is there something else I have to do to clear the warnings and get my lights back?

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Ford 7.3L Power Stroke (1999-2003) :: Hesitate For A Minute And Then Lag When Floor It Going Uphill

I have a 2000 7.3 and I have a hypertech Max Energy Programmer set to stage 3 in my truck right now (100 HP). I noticed last night when I was going up hill and had my foot to the floor the truck would hesitate for a minute and then lag before it was would catch up to itself. I did it again on some flat ground and noticed when it did do that my boost gauge would get to 20 and then fall to Zero. If I start out and gradually get to the floor without punching it the truck drive fine. How to fix it?

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Ford 7.3L Power Stroke (1999-2003) :: When Push The Clutch To Floor Its Not Disengaging All The Way

In my 99 with a zf6 it seems like when I push the clutch to the floor it's not disengaging all the way. It has a newer valair clutch in it maybe 15000 miles on it. It's really hard to get the truck in reverse or first from a stop. If the truck is stopped and it's in reverse or first with the clutch to the floor it will move in that gear. Is there a adjustment on the clutch? I'm thinking no since its hydraulic....

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