Ford 7.3L Power Stroke (1999-2003) :: F250 - Modify Dash To Accept A Deeper Head Unit?


Jul 5, 2015

I picked up a 1999 F-250 Super Duty with the extended cab (not the full crew cab), and have been working on restoring, upgrading, and improving it. It is in great mechanical shape, but needed cosmetic work, replacement of the mirrors and some lenses, and updating to modern tech. I've got all the key wiring in place to install a new in-dash PC head unit with backup camera and a new sub and amp to improve the audio. The problem I'm working on right now is that the head unit is a bit too deep for the double-din slot in the dash.

I could let it stick out 1.5-2" or so and trim it out, but to be honest, I'm not keen on that at all. I think it looks terrible, and I've gone to a ton of trouble already for a nice clean, sleek install and would like to keep it that way.

I've also looked and whether the screen might be divorced from the main body, or the chassis shortened, but neither of those is going to work.

I've considered that there may be someone who makes custom dashes that stick out further for situations like this, effectively deepening the stereo pocket by adding space at the front. If there is though, I can't find them.

Finally, and what seems the most likely, is that I would need to modify/reroute the air duct, and notch out the steel tube at the back of the cavity, to gain an extra 2-3" of depth.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - Rear View Camera In Head Unit Comes On When Step On The Brake

2002 F250 diesel ... I found these two plastic pieces yesterday on the floor near the 4X4 shifter. I noticed the other day when i step on the brake the rear view camera in the head unit comes on, so i am thinking they are either a part of the brake switch on the pedal assembly, or something to do with the shift tube.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - Door Ajar Light Is Lit Up On The Dash

I have a 2002 f250 screw. my door ajar light is lit up on the dash. I have tried the wd40 trick, pulled the sensors and bench tested them. What are the codes the instrument cluster test has for each door?

What I am thinking is, if we get a list posted it would be much easier to diagnose the door sensors for others. there should be a open/closed bit for each door. possibly a code for all doors open too. I am curious if there is a code for bad communication on the VSM.

From what I have read, correctly working the doors should read 00 when they are closed. drivers front open=80, pass front open=40 ... My door code does not change no matter what combination of door open/close I use.

Truck is 2002 f250 crew cab ...

My code is C0 ...

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 - Dash Light Starting To Go Out / Bulb Replacement

I have a 2001 F250 Crew Cab with Powerstroke. The dash lights are starting to go out one at a time. How do I get to and replace the bulbs?

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Ford 7.3L Power Stroke (1999-2003) :: F250 - Dome Light On And Off - Noise Under Dash Fuse Panel?

I was to leave tomorrow for a trip with three horses. Last night when I parked my truck the dome light went on and off and there was a noise (like a relay opening and closing?) coming from the area. (I have been having issues with the turn signal getting "tired". At times they would only come on solid then other times try would quit after sitting at a long light.)

Checked my manual for fuses to this issue and I removed the fuse in the spot indicated for the "dome and courtesy lights", number 14. Actually I had removed spot number 15 (5amp). This ended the noise. Drove the truck after and all seemed in order, cruise control, turn signals, interior lights! This was the incorrect fuse according to the book! This event occurred with the ignition in the OFF position. Not wanting to start my trip before I get this in order.

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Ford Super Duty (1999-2016) :: 2006 F250 - Retaining Steering Wheel Controls With Dual Head Unit

Bought a new touchscreen head unit to put in my 06 lariat f250. I have all the controls on my steering wheel for heat and radio and I don't want to lose them with a new radio. This head unit does not have the 3.5mm jack for the axxes unit but has 3 wires labeled swc1 swc2 and swc ground. It supposedly has the converter built in. any views on using a headunit with these wires?

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Ford 7.3L Power Stroke (1999-2003) :: Water Pump Removal As A Unit

I have a 99 SD 7.3 with 210K miles. It has the OE water pump, clutch and fan. I am replacing every thing from pump to fan including pulley, thermostat and sensor. The question is can every thing be removed as a unit? I don't see why not but never did one that way.

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Sending Unit Connectors

I recently dropped my tank and one of the connector clips broke taking it off. How can I find anther connector or clip, I have looked at the ford dealer, napa and oriellys with not luck. It seems as if they don't exist. The ford dealer wants me to buy a new fuel line. Also I did something that now I know is not good but I cut the connector out to take to the parts stores and they said that it can not be put back together. Is this true?

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Ford 7.3L Power Stroke (1999-2003) :: Temp Gauge / No Voltage At Sending Unit

I've read some treads on the temp gauge sending unit but I'm a little foggy on where to look for my problem. I just purchased a 2000 F250 7.3, temp gauge not working. It has a new sending unit. I read some threads about the voltage at the plug but I have no voltage on either side of the plug. The way I understand it red/white wire goes to the battery. Is there a fuse between them and which one is it? and if fuse is ok is there a cronic problem that someone might know of that I can look for?

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Ford 7.3L Power Stroke (1999-2003) :: Check Fuel Sending Unit Connection

So I did the hutch mod several months ago and all was fine.. Couple days ago I went to fill up, cheap diesel, for upcoming trip.

Fuel gauge was working and showing just less than 1/2 tank. Went to Walmart with gift card and started pumping. Got to talking with duramax owner and noticed fuel was finished. did not pop off like the level was high in fill tube just can to end of money..

SO I get in, turn on key to get mileage to mark down miles, gallon, amount etc and noticed the fuel gauge look like it wanted to go up and then it drops to "E" and the fuel light comes on..

Yesterday I drop spare and check sending unit connection which was OK so must be issue with sending unit. ?? So I might need to take camper shell off, fiberglass, and lift bed.. too much fuel in tank and not going to be driving it enough to get down. What size are the bolts holding bed to frame and how do I need do this??

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Ford 7.3L Power Stroke (1999-2003) :: HPOP Head Fitting Replacement

In my motor build I'm replacing the HPOP fittings in the head. Do these need any sort of thread locker to secure?

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Ford 7.3L Power Stroke (1999-2003) :: Broke Off Bolt In Exhaust Manifold To Head

Well i had an exhaust leak on this F250 and so I started torquing the bolts on the manifold to the head. (45 ft.lbs) A couple were very loose so I was thinking "Great, this may fix my problem!"

My first mistake was probably the Harbor Freight Tools torque wrench.

I am on the driver side, second from the rear and then bang! I see a gaping hole where the bolt used to be. Bolt on the floor. I cant see up in the hole to the head, I think it broke flush with the head.

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Ford 7.3L Power Stroke (1999-2003) :: HPOP Hose Leak At Cylinder Head

I have an oil leak where the HPOP hose attaches to the cylinder head. I have the removal tool for the hose. I assume I need a new fitting. What's the torque spec for this fitting, and any additional tips I need for doing this repair?

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Line Leads To Head Under Turbo Leaking?

The fuel line on the passenger side under the turbo that leads to the head is leaking looks like from rubbing on the pedestal, anyone ever just cut it and throw in some fuel line and hose clamps?

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Ford 7.3L Power Stroke (1999-2003) :: Cylinder Head Fuel And Oil Rail Plug ORing Replacement

Is this job worth doing as a preventative maintenance item? I replaced the rear fuel rail plug (aka banjo bolt) o-rings because they were very easy to get to with the up-pipes out. But the cylinder head plug in the rear is pretty high up and even with the up-pipes out, there isn't enough room to get a breaker in there that's long enough and has enough movement to loosen it. The front would be easier to get to, but both accessory brackets need to come off to get to them on both sides.

As far as I know, none of them leak but they're all 17 years old... BTW in case you haven't been following, I'm doing up-pipes, injectors, turbo, rebuilt HPOP & fuel bowl, boots & clamps, etc. so I'm trying to knock out any PM items while I have it apart.

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Ford 7.3L Power Stroke (1999-2003) :: Hose Lengths For 2 HPOP And Cylinder Head Oil Crossover Line?

What are the hose lengths for the 2 HPOP and cylinder head oil crossover line? How about what size oring boss fittings you need into the head?

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Ford 7.3L Power Stroke (1999-2003) :: Dash Went Dark Suddenly Then No Power

I was driving today and all of the sudden the dash went dark. No odometer, power windows, radio nothing. As soon as I touched the brakes it went dead. Wouldn't restart and all I could hear was a constant buzzing coming from the fuse panel by my knee. Let it sit for five or ten minutes then it would fire up and run good then do it all over again. The second time the truck had no power. I put a jump pack on it and fired right back up. After the the third time I called a toe truck. I'm guessing it is a electrical/charging issue.

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Ford 7.3L Power Stroke (1999-2003) :: 4X4 Light Won't Go Off On Dash

My yellow 4X4 indicator light on the dash won't turn off for several days after engaging the 4 wheel drive. I have a manual transfer case not the ESOF system, I am certain the 4X4 is disengaged, but the light stays on, so something is sticking. It will usually take several days for the light to go off. I have had to engage my 4X4 system a bunch the last 10 days and had to engage it where I park at my office yesterday due to a huge mound of snow right on the edge of my parking space, man the guy who plows my lot sucks..oh wait, that's me.. so it will be a while before the light goes out on it's own right now. What needs to be sprayed, lubed, tapped with a hammer, replaced?

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Ford F-150 - 1997-2003 :: 2002 - Stock Head Unit Removal / Replacement?

I have an 02 f150 xl, I'm taking the stock head unit out and replacing it with a Pioneer 1900. I didn't buy a connector I'm just splicing the wires together, I know I shouldn't do it that way but it's to late now, what my problem is, there are three ground wires coming from the truck and the new head unit only has one ground, I just looked wiring diagrams up for both head units and that got pretty much everything done, just there are two speaker ground wires that are black and green, and then a regular black ground wire, I'm not sure if I should connect them all together or cap them separately, because I connected everything up and the head unit wouldn't turn on...

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Ford 7.3L Power Stroke (1999-2003) :: ABS Light On Dash Stays Lit

Ok so i have an 02 F350 7.3 with 89k on it ... Ive had the truck about 2 years now and ever since i bought it the ABS light has been on. So finally i got to scanning it and codes popped up for the front speed sensors and the rear speed sensor. So i went ahead and just put all new MOOG hub assemblies in the truck which come with the speed sensor already in the them and i also replaced the rear speed sensor, which was difficult!!! Becuase the bolt was seized and i ended up have to drill and tap a new one and even then the sensor seats in the hole in the diff but doesn't seat flush with the housing if you really tighten it down, and it leaked a little fluid at first but i ended up loosening up the bolt a little to make it seat better and then i put silicone around the bottom of the sensor and it stopped leaking... Anyway I've fixed both the code issues and cleared them, BUT, the rear speed sensor code pops back up immediately after clearing it and the ABS light on my dash stays lit .... Idk what to do at this point because I've fixed everything and it still pops the code for the rear sensor, I just want the Light on my dash to go off thats all ! ...

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Ford 7.3L Power Stroke (1999-2003) :: E-brake Light On Dash

I had my dash apart to install a radio. Didn't really mess with e-brake. Got it all put back together and light on dash is on. Where should I start to fix this? Is the switch with two wires hooked to the e-brake the only way the light can come on? I have worked it manually with no luck.

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