Ford 7.3L Power Stroke (1999-2003) :: F250 - Transmission Swap?
May 16, 2017
I recently bought a 1999 F250 Super Duty 4x4 7.3 Powerstroke MT with 280,000 miles. The reverse is out and after reading several posts am I to understand that any ZF6 well interchange in it or is it year specific. Guess what my question should read "What year vehicles well the transmission interchange and that there isn't any difference between trucks that run this motor with MT except for the powertrain, like F250 F250 super duty F350 and so on. The second question is how hard would it be to fix the reverse myself. I do have some mechanical experience. Except for the reverse, the trucks run perfectly.
This is my first diesel truck . I'm also confused because it has an adjustable gauge mounted on the bottom of the dash that you can select the performance from. I was told it has a performance chip and that's what that was for. I was told by the man I bought it from that the truck had been bullet proof but I don't know a thing about diesel upgrades or what to look for if it has. Except for reverse, everything works. Low high 2x4 & 4x4. Got it because he had to pay the bail bonds man. Guess I got a deal on it I was told.
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I have a 2003 f250 4x4 with a 5.4 motor the automatic trans is shot. I can get a replacement trans from 2000 f250 4x4 with the v10 motor. I tried my best to research it bell housing supposed to be the same so it should fit. But I'm not sure what they changed in those years internally or electronically.
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I bought a 2003 F250 7.3 Powerstroke from a buddy of mine with 99,500 miles. It is a former Michigan truck and has some significant rust issues. Oil pan and drivers door will need to be replaced in the not too distant future. And probably bed rails later too.
In any case, I noticed a puddle of tranny fluid on the driveway when I got home today. The passenger side line at the fitting into the bottom of the radiator has corroded through. The fitting into the radiator is pretty rusty, and the line fitting is darn near destroyed. The line itself actually has a hole in it.
I see the same part numbers on different sites with different descriptions. Driver side here, passenger side there, inlet here, outlet there. For the same number.
As near as I can tell, Dorman number 624-059 is the outlet line from the tranny to the passenger side radiator fitting, and should be the part I need. Correct? Dorman 624-058 seems to be the line from the OTA auxiliary cooler and back to the tranny. What I cant find is the line from driver side radiator to the OTA cooler. That fitting is corroded bad too, and I may as well do both of them.
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My son bought a 1999 F250 Diesel about a year ago. The seller gave him receipts showing that the 4R100 had been rebuilt and a new T.C. installed 25k miles before the sale. The problem is that it is slipping. He says it started with 2nd gear, now it will hardly move in 1st.
Fluid smells a little burnt. We pulled the transmission pan expecting to find lots of friction material. It does not have as much as I thought it would, not as much as I have found in the the pans of the few other auto trans I have seen with worn out frictions. Below are pics of the inside of the pan.
Or, is it the T.C. that is slipping. I have never had a vehicle with a bad T.C. How do you diagnose it? I have experience rebuilding (GM) Turbo 400's and 4L60's. Never had a ford AT apart.
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I have a 2000 F250 4x4, it has been sitting in my garage for about 3 weeks. I cranked it up and backed it up about 10'. A few hours later I noticed a lot of transmission fluid on the floor. I remember hearing a hissing sound when I cut it off but didn't think anything about it. The fluid is on passengers side of truck, right side of the engine. Most of fluid is toward the rear but some ran down in front of the axle also. It's up high also, I've got fluid on rear of valve cover. I've cranked it up and let it run but can't get it to leak. Where did all this fluid come from?
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I bought this truck with a stock automatic transmission and 260k miles back in October expecting the transmission to be the first thing to go. Recently I had a transmission code, OD OFF light flashing, for the bad speed sensor which i got replaced. Then the OD OFF light started flashing after some hard driving when I would put into neutral or park so I took it back to the mechanic, Hanahan Truck and Auto in Sc. They looked into it and there wasn't any different code in the system but they noticed when you lay into it driving it slips some between 2nd and 3rd gears so that could cause the computer to put in a code.
They said usually a rebuild runs from $2k-2.5k and they also recommended a Jasper reman for roughly $2.8k which comes with a 100k mile 3yr warranty. So I figure replacing the transmission is probably the way to go. Any recommendations for a replacement. I've heard ATS and Sun Coast are decent options that I could build one. I'm looking to stay close to $3k. My truck is a 2000 F250 lariat 4x4 with 268k miles. I'm installing an S&B intake, 4" MBRP exhaust, and DP-Tuner's F6 chip when I get the transmission work done.
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I picked up an '01 F-350 standard cab and bed plow truck for parts and am preparing to swap the rear axle into my E99 F-250 SB unless someone gives me good reason to just swap the carrier. I want the LS differential. I will also do hutch/harpoon on the tank so I figure that bed removal will make both jobs easier. Once I have both beds off I can give things a visual and see what lines and cables need to be changed out as well. I believe that there is a difference in the passenger's side caliper but I am not 100% on that and I don't know what I will need to change if anything. I am hoping that my drive shaft will remain.
Thus far I have gotten to rotted bed off of the donor truck. The bolts would not come out and I had misplaced my cutoff wheel so out came the torch. In the process of blowing the heads off of the bolts I also blew some holes in the bed but didn't care, it's scrap. Fortunately I did not blow any molten steel onto the fuel tank. I was able to lift the bed far enough to reach the light plugs in the rear and disconnect them without damaging them. The large one that is still attached to the frame goes to the trailer lights and could have stayed connected. The two smaller ones with ends up feed the tail lights and license plate lights, they have to be disconnected.
The bed is shot so I just hooked chains into the rear pockets and drug it off with the front end loader. I did have to get off a couple of times and unsnag it from the frame. Oops, and to cut off the fuel tank fill and vent hoses.
The bolts are extremely rusty and wouldn't budge so I cut them off.
The organ recipient has a spray on bed liner that I had to cut through to get to the bed bolts, the heads look like new and the bolts look like they will all come out for me.
And this is what the nuts and clips look like that mount the bed to the frame.
Yep, there is plenty of rust.
Also, I found two safety cables wrapped around the bed frame and main frame mid bed that will need to be disconnected before bed removal. These are on the E99 SB only, not on the '01 standard bed.
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I traded from a 2011 F-250 XLT recently with premium package to a 2015 F-350 Lariat, but the truck we found didn't come with a couple of the features that I loved in my last truck. I live in western Nebraska, and travel very regularly to western North Dakota and central Illinois for my business. The truck has 5200 miles (had the truck for 1 month ), but everything is still in great condition and would hope for the same in return.
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Can I swap my seat bottoms? I have '99 F350 with 40-20-40 seats. Drivers seat is getting tired. Would like to take just the seat bottom and flip-flop. Can it be done?
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Can I swap my seat bottoms? I have '99F350 with 40-20-40 seats. Drivers seat is getting tired. Would like to take just the seat bottom and flip-flop. Can it be done?
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I was wondering if this is possible, I have a 2008 F-250 6.4L and a 2003 F-350 both crewcab longbox, the 08' F250 has a ruined engine & great cab/box, my 03' F-350 is fine except it has substantial body damage - Is it possible with some welding & magic to get a 2008 cab onto a 2003 6.0L F-350?
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Will an 05-07 5r110w transmission work in a 2003 truck? Some sites show same part number for each and some show different part numbers. I know the gear ratios are slightly different and that there is some other internal changes made to the 5r110w.
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Did the swap and all works good except the boost is often at 3psI then sometimes it works good. Used the 03 harness. So did I need to change a wire or sensor or use 03 pcm?? I was told maf sensor might cause issues but no codes for it.
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I just finished a cab swap and I'm having a little trouble. Here's a link to what I've done : [URL] ....
KOEO the WTS light, battery light, SES light all stay on and no power to fuel pump. No communication with PCM (using AE). All fuses are good, but no power to PCM fuse (#22). When I apply 12v to #22, the truck will start and idle - but poorly because I still don't think fuel pump comes on. The idiot lights all stay the same.
I did get to pull codes while it was running and got stuff like IAT circuit high (its not plugged in), fuel pump relay short to batttery, and a few other short to battery things (park assist stuff IIRC). I thought that might have something to do with the redneck idea to boost the fuse with an external power source?
Just thinking while typing, I don't have 3rd brake light hooked up yet (just thought of that, I'll hook it up first) and bed/bumper are not installed, so no tail lights or park assist stuff is hooked up. I'm also not using overhead computer, so it's not plugged in.
My next step is to go back through all of the connectors and make sure something isn't 1/2 way plugged in or possibly plugged into the wrong place(s).
Looking thru the wiring diagrams is not a strong subject for me, but I was trying to figure out how power gets to the fuse and how PCM relay works (does it complete circuit to ground to energize the coil?).
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I will start with what I have done to my truck. Hutch and harpoon mod, fuel pump, new orings on fuel lines, fuel filter, air box, 4" exhaust. My issue only happens when my engine is warmed up and I put it under a load(driving up a long hill or pulling up a long hill). My truck starts to shudder and feels like missing until it looses all power to where it won't even pull itself and will just barely idle. It doesn't die though. I watch the engine oil temp and it seems to be around 195-200 when it occurs. I can turn the truck off and let the oil temp cool to 150-160 and then start the truck up it will miss for a second then clear up. I will start driving again and it seems fine until the oil temp gets up and start putting it under a load. I have read many posts and can't figure out exactly where I need to start. Some of the codes I pulled are P0603, P0470, P0732, P0542 and P1211.
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1999 f250, 280,000 miles. I use Power Service with every tank, oil changes every 3500. Had a few of the injectors changed several years ago after getting bad fuel. Tranny "built" when rebuilt, about 60,000 miles ago.
Truck starts and drives every time, no miss or rough idle, no smoke. Just not as much power. It downshifts sooner and really seems to resent towing my atv trailer. Where do I start ?
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OK . So here's the deal. My 2000 7.3 ford f250 170k miles. Going from phx az to flagstaff az . For some reason I'm hitting about 40 miles per hour with the pedal all the way down going up a decent grade. Seems like something isn't giving the motor power. I'm pulling a 28 ft toy hauler pretty much empty . Under 5800 pounds . What this could be . Also was get pretty close to the red on water temp gauge.
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As I'm cruising once I hit about 50mph I start getting a vibration in the peddles and floor board. It's not real bad but noticeable for sure. When I hit 70mph it's worse and the truck even sounds like it's vibrating. As soon as I let off the peddle and coast everything is golden.. Smooth.. So it seems to be a problem only under power..
A little back story : About a year ago I was getting bad vibration and loosing power. I put it in the shop and the mechanic said the filter or screen in the gas tank was clogged so he cleaned it. I went to Korea for a year so the truck sat in government storage for a year. When I got it back in March I put in back in the shop to have the front passenger side hub replaced.
I don't know if any of that has to do with the vibration I'm getting now.
Truck
2003 F250 ext cab
7.3l
179k miles
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There was no power getting to the fuel pump on my 2002 Ford F250 73 diesel traced it back to the inertia switch no power in or out but I'm getting power at the fuel pump relay put the code scanner to the PCM and no communication....
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Need to know if you can mount a 04+ turbo on a 03 engine without changing the intake with the cross in the back ? Or does the intake have to be changed. If the intake does need to be changed will the egr need to be change as well ?
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I've got a 2000 F-250 with a 7.3. The other day I was driving down the road and it lost power and my foot almost went to the floor. I was at the bottom of a hill when it did this and I was running 60 mph. By the time I got to the top I was running 20 mph and had the truck to the floor. When I was driving it home it was tacking around 1800 rpm and my egts were only at 125 degrees. I know I'm not getting fuel. I thought it could be the fuel filter so I changed it. Still no luck. It'll start back up but it dies if I take my foot off the accelerator. It shook terrible when I was driving it home too. Is it injectors, uvch, hpop, or something else?
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