Ford 7.3L Power Stroke (1999-2003) :: 2001 - Swap Of Rear Axle?


May 30, 2017

I picked up an '01 F-350 standard cab and bed plow truck for parts and am preparing to swap the rear axle into my E99 F-250 SB unless someone gives me good reason to just swap the carrier. I want the LS differential. I will also do hutch/harpoon on the tank so I figure that bed removal will make both jobs easier. Once I have both beds off I can give things a visual and see what lines and cables need to be changed out as well. I believe that there is a difference in the passenger's side caliper but I am not 100% on that and I don't know what I will need to change if anything. I am hoping that my drive shaft will remain.

Thus far I have gotten to rotted bed off of the donor truck. The bolts would not come out and I had misplaced my cutoff wheel so out came the torch. In the process of blowing the heads off of the bolts I also blew some holes in the bed but didn't care, it's scrap. Fortunately I did not blow any molten steel onto the fuel tank. I was able to lift the bed far enough to reach the light plugs in the rear and disconnect them without damaging them. The large one that is still attached to the frame goes to the trailer lights and could have stayed connected. The two smaller ones with ends up feed the tail lights and license plate lights, they have to be disconnected.

The bed is shot so I just hooked chains into the rear pockets and drug it off with the front end loader. I did have to get off a couple of times and unsnag it from the frame. Oops, and to cut off the fuel tank fill and vent hoses.

The bolts are extremely rusty and wouldn't budge so I cut them off.

The organ recipient has a spray on bed liner that I had to cut through to get to the bed bolts, the heads look like new and the bolts look like they will all come out for me.

And this is what the nuts and clips look like that mount the bed to the frame.

Yep, there is plenty of rust.

Also, I found two safety cables wrapped around the bed frame and main frame mid bed that will need to be disconnected before bed removal. These are on the E99 SB only, not on the '01 standard bed.

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Ford 7.3L Power Stroke (1999-2003) :: Rear Axle Air Vent Blocked

Well I just noticed the rear axle air vent and it is blocked.. I ordered a new one and will replace it once it arrives.. what can I expect once I replace it?

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Ford 7.3L Power Stroke (1999-2003) :: Engine Running Sound / Rear Axle Locked Up

Well, get the engine running sound, then the drivetrain takes a crap on me. . . On my way home, about 60mph. Hear a noise from front drivers side. Gets to the point where I think I am losing a tire. Got out and checked the lugs, all clear. Got back in and the truck wouldn't move. Shifted thru all the gears, nothing.

Revved up to 1500rpm and it just sits there and shakes, like it wants to go but can't. No grinding or anything. Got a tow truck and as we were loading it, noticed that the front axle was rolling fine, but the rear was dragging. Tried it in N and D and it still wasn't rolling. Also observed drips on the flatbed and the drain plug on the transfer case was wet.

Praying that it is transmission, cuz I can just have them come get it and have it repaired under warranty. Heck its only got about 3500 miles on it. If its the hat to check? Ill be spending the rest of my evening on YT/Google. . . (Figured this was the right area to post this, cuz its a 99 7.3, I didn't see a dedicated drivetrain area so. . . )

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Ford 7.3L Power Stroke (1999-2003) :: F250 - Transmission Swap?

I recently bought a 1999 F250 Super Duty 4x4 7.3 Powerstroke MT with 280,000 miles. The reverse is out and after reading several posts am I to understand that any ZF6 well interchange in it or is it year specific. Guess what my question should read "What year vehicles well the transmission interchange and that there isn't any difference between trucks that run this motor with MT except for the powertrain, like F250 F250 super duty F350 and so on. The second question is how hard would it be to fix the reverse myself. I do have some mechanical experience. Except for the reverse, the trucks run perfectly.

This is my first diesel truck . I'm also confused because it has an adjustable gauge mounted on the bottom of the dash that you can select the performance from. I was told it has a performance chip and that's what that was for. I was told by the man I bought it from that the truck had been bullet proof but I don't know a thing about diesel upgrades or what to look for if it has. Except for reverse, everything works. Low high 2x4 & 4x4. Got it because he had to pay the bail bonds man. Guess I got a deal on it I was told.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Clunk / Vibration In Rear End

I recently purchased a 2001 excursion 7.3 after driving it for a while I have noticed a significant clunk and vibrate in the rear end. I have read a lot of people saying it could be the slip yoke needing lube which I intend to do but most are saying that their clunk is at start and stop.

Mine is between 30 and 60mph when I let off the accelerator I get a clunk followed by a vibration and when I get on the accelerator it is just the clunk. Does this sound like the slip yoke to yall or am I looking at something more? I have tried turning the drive saft and there is no play in it at all.

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Ford Transmission :: Rear Axle Swap - Slow Acceleration

Lets say I want to do rear axle swap, how I would go about this? Would I have to do anything to my tranny or transfer case? and all in all would it be worth it if I am looking for more speed out of my 460? the fastest I can go for an extended period of time is about 55 if i go above that for to longit wears on the gears and overheats the rear end. It has slow acceleration, and I am sure the low slow gears put out a lot of power, but they drink gas. And even though I am good at driving stick, its hard to take off because there's only about two inches of clutch travel that i have to take off, its not the clutch, its the gears.

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Ford 7.3L Power Stroke (1999-2003) :: Blowing Through Outer Axle Seals?

So my outer axle seal went out on the passenger side again after only 4,000 miles. What gives!? I can't figure out why its burning up. My hubs seem to be working correctly. I've only used the 4wd a hand full of times since I replaced it. Any thoughts?

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Ford 7.3L Power Stroke (1999-2003) :: Oil Leaking Down The Axle From Front Differential

I am on the fence with getting rid of my 7.3. Here's why. Whenever I crawl underneath the truck or look under the hood I see all these different oil/fluid leaks. She has less than 200k miles and I use her to tow my boat to go fishing.

Right now I am trying to weigh if the truck is worth keeping or selling and then getting a new/newer truck.

Here are some leaks. One is obviously oil and coming from what I guess is the front main seal. I really don't know. The other leaks going onto the U-joint look like oil leaking down the axle from the front differential.

I'm growing a business and not sure if I have time to play mechanic. However, everyone I talk to always exclaims, "You got a 7.3?! You luck SOB!" and I am kinda getting the feeling letting her go would be a mistake. FWIW, she is paid off.

Other than a slight wobble in the steering wheel at speed, she runs like a hoss.

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Ford 7.3L Power Stroke (1999-2003) :: Axle Bearing And Hub Assembly Replacement

It's time to replace my axle bearing and hub assembly. Looking at RiffRaff site they show 3 different models. Early 99, fine course and course. I think I have the course thread but just want to make sure before I order. My truck is a L99 and I don't have the abs sensor. Looks like all 3 have come with the abs sensor. Do I simply not connect the sensor? Here's a pic of what i have. Course thread?

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Ford 7.3L Power Stroke (1999-2003) :: Parking Brake Cable Removal From The Axle?

What is the procedure to remove the parking brake cable from the axle? It looks like the cable has a locking device like the fuel lines but heavier. How do you get that thing out of there without destroying it?

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Ford 7.3L Power Stroke (1999-2003) :: Front Left Outer Axle Shaft

Can I re-use this shaft or is that ring around it no good. The ring is around where the bearing sits. It is a circumferential hump all the way around.

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Ford 6.0L Power Stroke Diesel :: Fill Rear Differential With Rear Axle Shaft Out?

I currently have the rear axle shafts off the truck. I took off, cleaned then put on the rear diff cover.

I live in an area that does nothing but form rust anywhere and everywhere in very little time.

I don't want rust forming in the rear diff gears - can I fill the rear diff up ? Or will it leak out of the rear shaft holes ? Can I fill it up halfway then ?

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Ford 7.3L Power Stroke (1999-2003) :: F350 - Swap Seat Bottoms Side-to-side?

Can I swap my seat bottoms? I have '99 F350 with 40-20-40 seats. Drivers seat is getting tired. Would like to take just the seat bottom and flip-flop. Can it be done?

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Ford 7.3L Power Stroke (1999-2003) :: F350 - Seat Bottoms Swap Side-to-side?

Can I swap my seat bottoms? I have '99F350 with 40-20-40 seats. Drivers seat is getting tired. Would like to take just the seat bottom and flip-flop. Can it be done?

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Ford 7.3L Power Stroke (1999-2003) :: Grinding And Metal Chewing Sound Coming From Front Axle Or Close The Wheel Hubs

I have 1999 F350 7.3 Crew Cab 4WD. I took it on a 4 hours trip towing a trailer to haul a small tractor on it. after 3 hours of driving, I started hearing grinding and metal chewing sound coming from the front axle or close the wheel hubs. It was awful, terrible, ... you name it!!! I had to continue or I will lose the tractor I paid for already. The sound was coming for 1-2 seconds each 500 feet or so. It never stopped or changed. I pulled over to see what's going on and found the following:

1. Left shock is leaking badly
2. Right locking hub is gone (not sure if the truck had one before). I bought this truck last year, but I never had to use 4x4 and I know the 4x4 motor by the transfer case is missing and the nipple on the transfer case is set to the 2wd position so the front drive-shaft does not turn.

I took the front shock off and continued to drive without it, the noise did not go away.

I pulled over again and this time I noticed that the dust cover on each end of the front axle is missing too. I have never worked on these axles before, but I jacked one side, and sure enough, gear oil was leaking from the other side. I took the plug off the front differential and stuck my finger in it. I felt a creamy brown-greenish stuff in the differential. The consistency is like mayonnaise or thin peanut butter. I put the plug back on and went to pick up the tractor because I did not want to miss it fooling around with the truck on the highway.

The truck made it there and back (almost 5 hours total after the break down). The sound never stopped every 500 to 1000 ft.

After getting home safely, I took the other locking hub off, and took it for a test drive. I did not hear the noise, but now my right brakes are locking.

I took of the wheels and saw that the retaining snap ring (C clip) for the front axle on the right side came off by hand. I took the washers behind it off. Took the calipers and brackets off. I have never done front axle rebuild. I am not sure what has been damaged and what's still good.

Right of the bat, I know, at least, I need 2 shocks, one brake caliper and pads.

My questions are:
1. Is it possible to take the front axles off on both sides and make it 2wd for now until I have the money to rebuild the axle?
2. Could I use the same hubs? or they are most likely damaged and how to tell?
3. How to tell if the differential is damaged/needs rebuilding?
4. How to tell if the axles/spindles are damaged?
5. Is there a step by step tutorial to rebuild the axle with all seals, bearings, ...etc? How hard is the job for a hobbyist? I do most of my repairs myself, and I was lucky at 36 years old, I never had to rebuild a differential.
6. What else I might have damaged in the process of driving it that long with the noise? How do I tell if I did?

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Ford Super Duty (1999-2016) :: Axle Swap 3.73 To 4.30 In A 2011 F250 6.2?

Love my '11 f250 SD 4WD CC SB. 6.2 with 3.73 e-locker. I've got 5 Star tunes in it, and the truck is a joy to drive empty, and tows my current 7k camper fine, though on steep inclines I wish I had the 4:30 gears.

Well, we just bought a bigger trailer, dry weight is an addtl 2400+ at 9400, so I'll need to do something.

I don't want a different truck, don't want (another trouble-prone) diesel. I think with 4:30s and the tune, I should be fine towing that trailer (with gear and passengers, probably 11-11.5k loaded). Not doing mountains here, just Michigan hills.

What's the best way to "do" a gear swap? I know if I buy a set of gears and a shop screws Em up, it's gonna whine/hum and still cost 2k to do (truck is 4wd)
I'm up in the boonies and finding a shop to swap the gears will be a problem. Getting Em done right will be even MORE trouble.

Can I just find 4:30 axles ans have them swapped (anything in t-case or sensors need to be touched?). I don't care if I lose the e-locker, I never use it.

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Ford 6.0L Power Stroke Diesel :: Engine Swap 2003 Into 2006?

Did the swap and all works good except the boost is often at 3psI then sometimes it works good. Used the 03 harness. So did I need to change a wire or sensor or use 03 pcm?? I was told maf sensor might cause issues but no codes for it.

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Ford 6.0L Power Stroke Diesel :: 2005 Turbo And Pedestal On 2003 Swap?

Need to know if you can mount a 04+ turbo on a 03 engine without changing the intake with the cross in the back ? Or does the intake have to be changed. If the intake does need to be changed will the egr need to be change as well ?

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Ford Super Duty (1999-2016) :: 2015 F350 - Electric Locking Axle Swap

Putting in a locking axle to replace there non locking axle? Have a 2015 f350. And found a electric locking for a great price. Can this swap be done?

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Ford Super Duty (1999-2016) :: 2003 - Rear Bench Seat Swap To Captain Chair?

I have seen plenty of the king ranch models that have the rear Captains chairs. My question is, I have a 03 Lariat Crew Cab w/ a bench seat, however, I would like to remove the bench and put 2 captains chairs in the back. Is this possible without lots of interior body modifications?

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Ford Super Duty (1999-2016) :: 2001 F350 - Rear Axle Code Is Missing

I'm trying to find to rear axle ratio on my 2001 F-350 dually and the axle code seems to be missing.

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