Ford 7.3L Power Stroke (1999-2003) :: F350 - Front Tires Cupping / Bouncing Down The Road


May 17, 2015

I have been "fighting" a front tire cupping problem on my L99 F350 Dually 2wd since I have owned it.

I got LOTS of paperwork with it, one of which was a service ticket from the dealer where it was bought new (with VERY low miles on it) saying several passing motorists had informed them that the front tires were bouncing down the road.

I have read this service complaint several times and I now feel that has something to do with it. I bought the truck with 70k on it some 8 years ago-the PO had installed EXPENSIVE Michelin XPS Rib steering tires on it and they were already destroyed by cupping.

I replaced all 4 shocks, and all 6 tires, begged the folks to FIND something wrong/loose/worn out on the front suspension/steering and they found nothing, they aligned it. THAT set of Cooper Discoverer HT tires did exactly the same thing, except I spent a lot of $$ having the tires rotated.

Now I have a set of Firestone TransForce tires on it and its been to a HD truck shop where I begged them to rip into the front end and FIND something wrong-THEY DIDN'T. THEY installed camber bolts and aligned it, yep, you guessed it STILL CUPPING!!

So, now I'm thinking is it possible that the wrong coil springs were installed at the factory causing this bouncing that the original owner reported to the dealer? I have now destroyed 2 more tires and getting tired of it.

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We took off the tc cover as it was coming off that to find a dry tc and flywheel, but fluid running out off the case. This is the second time this trans left me high and dry in 165k miles. The first time was a stripped tc/ input shaft. We repaired the transmission then but I don't think we replaced much besides being sure no debris went though everything, fixed what was broken. That was about 25,000 miles ago.

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Ford 7.3L Power Stroke (1999-2003) :: Shut Off Suddenly Going Down The Road

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Ford 7.3L Power Stroke (1999-2003) :: Tires Sound When Under Load At Speeds Above 37 - 40 MPH

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If I let off the accelerator, the sound stops, as soon as I add load by pressing the accelerator the sound returns. If I shift to Neutral the sound is gone.

If I coast at any speed the sound is gone. It is only audible when under load at speeds above 37-40 mph. The cadence does increase as I speed up, but it doesn't sound as fast as the motor is turning (~1900 rpm's).

I monitor the truck with torque pro using the PIDs defined here on FTE. I can see lock-up in 3rd and the shift to overdrive. When in lock-up, I see 1-7rpm TCSlip.

Watching transmission temp as reported by torque, the hottest I see is 183* pulling an enclosed 6x12 @ 75 mph. Ambient temp is 95*. Excursion currently has 240k miles on the clock.

This sound was first heard by my wife two weeks ago. I thought I had tire issues and they needed to be rotated. The sound is still present, and now identified only when the truck is in drive, and under load, regardless of me pulling a trailer.

Yesterday on my 500 mile trip, the truck hiccuped several times which I believe was around the time I was either moving in or out of overdrive. Details in a different thread: [URL] .....

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Ford 7.3L Power Stroke (1999-2003) :: Slight Vibration / Shimmy While Driving Down The Road

A little about my truck. E99 F-350 crew cab long bed dually 4x4 223K miles. 4.10 gears with LS in rear.

I bought the truck June 2016. I ended up wrecking the truck on the test drive. Thought it was a 4 way stop and pulled out in front of a lady and she ran into the passenger side tire. Only damage that was on the truck was a busted tire, and the fender smashed in. Some how missed the door and the bumper.

I replaced all the front end: u-joints, ball joints, steering linkage, brakes, rotors, calipers, and all the u-joints in both of the drive shafts, also changed the fluid in both axles.

I have started to notice a slight "vibration" "shimmy" while driving down the road. Mainly while in a curve or changing lanes; applying pressure to the steering wheel one or the other. Tires have been balanced, and rotated several different times now with no luck at all.

While backing up, I can feel something "popping" "clunking" especially while turning. Like backing out of a parking space.

Insert troubleshooting:

Jack truck up and put on jack stands.

- Pull and shake all tires. --No movement
- Put in drive and watch all the rear end. --Nothing shaking or out of sync.
- Put truck in 4wd, hard to engage, watch front end. --Nothing shaking or out of sync.
- Turn tires to full lock. --Drive line starts clanking and shaking and rear tires acting funny.
- Turn tires straight. --Problem goes away.
- Put truck back in 2wd. --No problems when turning wheel lock to lock.
- Drive to empty parking lot. --Mainly feel problem while backing up, really have to feel for it. Most people call me insane.
- Lock the front axle. --No difference.
- Put in 4wd. Drive straight --No difference.
- In 4wd while turning. --Truck wants to act like it is fully locked in the rear and will bind up and slip a tire. You really have to give it some fuel to make it even try to move, and its almost like the truck wants to fold in half on itself. Cant keep the steering wheel in one spot as it keeps "jumping" on me.
- Put in 2wd. --Acts the same way until the truck fully comes out of 4wd then smooths back out to where you have to really feel for it. 4wd light stays on forever, before going off later in life.
- Put in 4low. --Gears grind and will not engage.

Would this indicate that the transfer case is messing up on me? Why would the rear axle feel like it is locked when in 4wd?

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