Ford 7.3L Power Stroke (1999-2003) :: F350 - Surging And Rough Idle While Driving


May 15, 2014

I have an early 99 F-350 with 268K miles. It is bone stock right down to the factory exhaust. A couple months ago I started have a rough idle and surging while driving problem. I never got a check engine light but I borrowed a scan tool from a friend and pulled the following codes: P1690 (wastegate solenoid), P0381 (glow plug circuit malfunction), P0269 Cylinder 3 Contribution/Balance Fault, and P0284 Cylinder 8 Contribution/Balance Fault.

I did some research and everything I read said it was most likely the CPS. So I changed the CPS. The truck ran fine for for a few days but then it started acting up again occasionally. I noticed that most of the time when it acted up was at start up when the engine was cold and I also figured out that if I shut the truck off and re-started it (sometimes I had to do it 2 or 3 times) it would clear up and run normal.

A buddy of mine that has a 2000 F-250 said he had a similar problem with his truck and it ended up being the ICP sensor. We switched his ICP with mine and I changed my oil at the same time (because it was due for an oil change). My truck ran flawless for over 2-weeks (over 200 miles) so I put a new ICP in my truck. Note: my buddy did not experience any problems with his truck with my ICP in it.

I've put about 700 miles on the new IPR and the truck has started to act up again. Once again shutting the truck off & re-starting it will clear it up and still no check engine light. I took it to a local "diesel specialty shop" while it was running rough and they hooked it to their scanner and got P1280 (Inj. Control Pressure Low), P1690 (Wastegate Solenoid Fault), P0381 (Glow Plug Indicator), P0269 Cylinder 3 Contribution / Balance Fault, and P0284 Cylinder 8 Contribution / Balance Fault.

They never did anything other than hook it to a machine & check the codes but their diagnosis is my High Pressure Oil Pump is going bad and my #3 and #8 injectors are going bad. They recommended I let them replace all 8 injectors and the High Pressure Oil Pump. The problem I have is they can't give me a REASONABLE explanation as to why re-starting the truck a few times clears up the problem.

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I have a 2000 F350 4x4 CC 7.3L 323,000 miles auto trans. I have removed my tuner just to make sure that it was not the issue. The truck will run fine then all of a sudden the idle will rise then fall or shudder or go up and down and sometimes it will just Die but it always restarts. No trouble lights at all. I am not sure what is causing the issue?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 - Rough Idle / Lack Of Power

I have a 2002 F350 4wd with the 7.3. I was driving the truck and all of a sudden it was running like crap. the engine light was on. after a minute or so the engine light goes off and the truck is running fine. then again starts running like crap. I am close to the house so I limp it home. runs like crap.... will barley climb small hills. engine light is on. get home turn it off... next day... starts up and runs great for 10 - 15 min. engine light comes back on... runs like crap.... my neighbor says "It's the crank position sensor" I replace it.... runs great for a month.... now it's doing the same thing......

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Ford 7.3L Power Stroke (1999-2003) :: F250 Surging - Running Rough - Dies?

I have a 99 f-250 with about 250k miles. Truck is completely stock. It recently has developed a problem where when I start it in the mornings it surges at idle, 200 rpm or so. Sometimes it tries to die and did once but started back up. When driving it continues to rev itself up and is jerky. It runs rough and sounds like it could be missing on a cylinder. At other times it runs fine just like normal. Yesterday morning it started with these symptoms so I put in a new ford CPS. It ran great for about 100 miles that afternoon. This morning it started back with the same symptoms. The SES light stayed on longer than normal when I started it, but it went off. I don't have a scanner.

I thought it might be water in the fuel because this started the day after I filled it from my transfer tank. But the water in fuel light has never came on. I put a new fuel filter on it but it made no difference. Have pulled filter three times looking for water but never found a drop. Also pulled several buckets from the bottom of my transfer tank but found no water there either. Where to look next?

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Ford 7.3L Power Stroke (1999-2003) :: Idle Surging / RPMs Will Drop By 300 Or 400 For A Few Seconds

My '03 7.3 is "surging" on idle. When warmed up, and idling, the RPMs will drop by 300 or 400 for a few seconds and then will correct and shoot back up. It cycles like this (every 5 seconds-ish) continually . I just put in a new IDM and checked the UVCH - is there a separate idle control mechanism that I need to have a look at? (2003, 7.3, 214K, stock).

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Ford 7.3L Power Stroke (1999-2003) :: Surging Noise While Driving At Highway Speeds

I have a 45 min drive to work every day, all highway. Lately on the way home in the afternoon I have been experiencing a surging noise that seems to just happen while I'm doing hwy speeds. It sounds to me like the fan is tuning on and off. Is that possible? It comes on for a few min. And then off again. I have new icp ipr cps. New oil and filter and fuel filter.

Also I'm still having a battery light on and off issue while I'm driving. Is possible the two issues are connected. I plane on doing extensive search for a bad wire this weekend. Batteries and alternator have checked out and are fairly new.

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Ford 6.7L Power Stroke Diesel :: 2011 - Rough Idle - Surging And Loss Of Power?

I was driving my 2011 the other day home from work and experienced a rough idle. Normally the truck idles pretty smooth. I noticed when I was driving at highway speeds the truck seems to shake a lot. I pulled over and turned the truck off. I did a walk around and could find anything out of the ordinary. I started it back up and no more rough idle. However while i was driving at freeway speeds I could feel a momentary lack of power, then the truck would regain its speed. This would only last a sec or two.

I figured I'd give it a few days.... well now its gotten worse. Its doing the same thing but a noticeable difference in the lack of power. I still have boost pressure and the turbo seems to working fine. Im trying to figure out what it might be. I'll be taking my truck into ford again...

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Ford 6.0L Power Stroke Diesel :: 2003 F350 - Rough Idle / Cylinder 4 And 5 Contribution Balance Code

2003 f350 dually. Fully bulletproofed about 10k miles ago. Everything was running great for about 5k miles. A friend of mine got stuck and I went to pull him out. Got him out but got on it really hard...never overheated or anything.

Next day truck throws a cyLinder 5 contribution balance code. Ran ok but idled rough. Pulled injector and put a used one from a running truck in it. Code went away and runing fine for a few weeks. Took a long trip from FL to Texas, and on the way home same code occurred but idle was not as bad. I would clear the code and it would be fine for a few hundred miles, then would show up again. Made it home, still was driving around town a little with the code only showing sometimes. A couple blocks away from home taking off from a stop sign lost all power and motor shut off. Turned out the Injector o ring blew and hydrolocked the motor.

So now, ordered all new 155cc30% injectors , 58v ficm and new oem injector harness. Installed and Drove the truck to Illinois. After about 700 miles I noticed a little rough idle and had a cylinder 4 cont code. Made to Illinois and back to fl. At fl line I had cyld. 4 and 5 codes now. Cleared and cyld 4 was gone but 5 stayed. Got home and balance test showed 4 and 5 bad injectors. Sent them off to be fixed just got them back in. Truck started fine, smooth idle, ran for about 10 miles and cyld 5 code come back and so does the rough idle. I'm at a loss now.

Will be doing compression test tomorrow. Other than a rough idle truck runs flawless, will roast the tires and pull anything hooked to it. No hot starts, no symptoms of anything else. Possibly a problem with the oil rail feed on that cylinder? Main ficm harness? Bent pushrod?

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Ford 7.3L Power Stroke (1999-2003) :: F350 Won't Start Unless Press The Gas / Idles Rough

So this is reason #345 why I should never have let my wife drive my F-350. I am in the Army, and I got a frantic call from my wife (I missed the first 7) saying that the truck died and won't start. I drive all the way to the truck, pop the hood and discover:

1) there is no coolant; and
2) there is no oil (actually just EXTREMELY low on both).

So, I do what any good Soldier does, I push the truck all the way back home (downhill mostly), buy 5 quarts of oil and a jug of 50/50 coolant, fill up both and try to start the engine.

The last time it ran out of oil (small leak on a seal that I didn't know about) in 2006, all I had to do was fill the oil, turn the key, and press the gas until it kicked over (don't judge me, I was a dumb LT). I did this again this time (now, I am a dumb CPT) but now it: 1) idles very rough; and 2) won't start unless I press down on the gas when I turn the key. There is no gauge light when it does this. I read the thread on the UVCH, but I am concerned I might have done something horrible to my truck.

2003 Ford F-350 7.3L

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - SES Light Came On / Truck Started Running Rough And Lose Power

I have a 2001 F350, 7.3. My service engine light came on and immediately the truck started to run rough and lose some power. I've checked the under the cover connections and they were both connected, I replaced the cam position sensor and I still have the same problem. The worse part of the hold thing is that there are no codes stored so I'm flying bind. Where to go next.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - Vibration At Idle

I change my motor in my 01 f350 ccsb to a forged rod one from a 97. When I put the thing in my inexperience cause me to screw up my torque converter in turn ruining my transmission. So after a rebuild I put it back in and she fit like a glove. Ever since I put the engine in i get a vibration at idle.

After I realize I screwed up the torque converter I figured that was the cause of the vibration. But now I know the trans is in properly I still have this vibration I'm thinking it's the position of the motor. I installed new motor mounts when I put the motor in but they were quite a bit off from the original points on the cross member.

My only idea to rectify this was to reinstall the original ones and try to position the motor back where it was prior to the engine swap. Or should I be looking elsewhere?

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Ford 7.3L Power Stroke (1999-2003) :: Rough Idle - Stalls Out?

Truck has a rough idle and finally just stalls out. I replace the under valve cover wiring harness and put in new glow plugs. With valve covers still off I started the truck in the issue still persist. I went ahead and unplugged each injector and each time the motor had a hick up .

What am I pulling apart and replacing next?

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Ford 7.3L Power Stroke (1999-2003) :: 2001- Rough Idle - Power Loss?

Dad has a 01 one ton with the 7.3 and isn't real tech savvy so I'm posting for him. He is the original owner and has been complaining recently about the lack of power. Particularly the upper end. He is having to downshift way more often and where he used to not have to. And we've both noticed a very noticeable shake at idle. Not a vibration but a true shake. He changes the oil every 5000 on the dot and I've gone and changed the air and fuel filter and ran hose and see foam and royal purple injector cleaner through it with no results. Truck is all stock with 225000 on it.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - CEL - Rough Idle - Loss Of Power?

I have a 2002 F-250 7.3, 159k on it. I bought it in March, ran AWESOME up till now. I was driving to work last week, check engine light came on, truck lost power and started idling rough. I have a buddy who works for a Ford dealer as a diesel mechanic, he came over with his scanner and laptop. #2,#4,#8 cylinders kept coming up saying possible problems are injectors, harness, rings.. He also did an electrical check, that all checked out. He told me to get injectors, so I got 4 injectors (yes I got the correct #8 injector), valve cover gasket, injector harness and 4 glow plugs.

The parts came last Friday, we did the job and it ran great. Drove it Friday night, Saturday, Sunday morning, no issues. Sunday afternoon we were on our way to a birthday party, truck started doing the exact same thing... Check engine light, rough idle, loss of power. After I got home from the party, my buddy came back over, put it on the scanner again, getting the same codes again. Deleted the codes, ran the tests again, same codes, deleted the codes, rant the tests again, same codes.

He said he is going to come by tomorrow with the box to check each individual cylinder.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 Died While Driving

I have a 2002 f350 dually with a 7.3 and 197k. At 186k it died while driving and I had it towed home. As soon as the tow truck dropped it the truck fired right up like nothing was wrong. Then it died again 2 days later. I replaced the cps, but the fix was replacing the icp and pigtail. Now it is doing the same thing again. It died on my wife while driving yesterday, i had it towed to the dealership I work at and it started and ran for about 2 hours with no issues.

I hooked up the factory IDS and had a diesel tech look at it with me. The oil pressure, injector circuit and injectors, and IPR all look good. The batteries were a little weak so i replaced both of them. I drove it home yesterday, about 10 miles, and drove it around town today. Then i tried to jump start my 96 bronco and after about 10 minutes of running it sort of hick uped then 5 minutes later it died and would not start. I let it set for 30 minutes and it started and died after about a minute.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 - Died While Driving

I have a 2002 f350 dually with a 7.3 and 197k. At 186k it died while driving and I had it towed home. As soon as the tow truck dropped it the truck fired right up like nothing was wrong. Then it died again 2 days later. I replaced the cps, but the fix was replacing the icp and pigtail. Now it is doing the same thing again. It died on my wife while driving yesterday, i had it towed to the dealership I work at and it started and ran for about 2 hours with no issues.

I hooked up the factory IDS and had a diesel tech look at it with me. The oil pressure, injector circuit and injectors, and IPR all look good. The batteries were a little weak so i replaced both of them. I drove it home yesterday, about 10 miles, and drove it around town today. Then i tried to jump start my 96 bronco and after about 10 minutes of running it sort of hick uped then 5 minutes later it died and would not start. I let it set for 30 minutes and it started and died after about a minute.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 F350 Idles Fine But Runs Rough After Warms Up A Little

2000 F350. Starts great. Idles fine. After it warms up a little, it will run rough and lose power like it is only hitting on a few cylinders. It will eventually stall unless I push the clutch in and bring it back to idle and then it smooths back out. I figured it was starving for fuel but I can rev it with the clutch in with no issue. I ran it up to 2500 rpm and held it there with the clutch in and ran perfect.

I let the clutch out and start rolling....missing again. The check engine light does come on but my scanner says that there are no codes stored. If I idle it, it will smooth out, and the light goes off. All I have done so far was change the fuel filter which was almost plugged shut and the housing was full of rust looking debris which I cleaned out. BINGO! Nope. Same issue.

I am really at a loss as to where to start. I bought this with 120k on it and it now has 170k and I have not had to do anything other than routine maintenance.

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Ford 7.3L Power Stroke (1999-2003) :: Power Breaking And Rough Idle When Stop At A Light

We have a 2002 7.3 f350 2wd this darn thing is now tripping me out. At first when ou start the truck its all good but when it warms up the idle is funky when you go to stop at a lite its like im power breaking and rough idle once stopped the idle is about between 800 and 900rpms at a stop really high idle but plenty of power on take off...

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Ford 7.3L Power Stroke (1999-2003) :: Running Rough And Had No Power / Died While Driving

Well, I was headed out from work this morning, on my way to fill up as I was a bit below 1/4 tank.

Truck was running good, like normal, until after 5-6 minutes, when it started running rough and had no power. Worried, I pulled off the side of the road. As I did so, it died, and wouldn't start again.

I whipped out my phone, pulled up TorquePro, and ran a code check. Nada. Well, it sounds to me like it's not getting fuel possibly, so I figure the best way to check, is to drain the fuel filter bowl, and crank it some, and check the bowl. No fuel in bowl.

Wifey came to pick me up with the can of diesel I keep for starting my forge (had 3 gal maybe?). Poured it in the tank, cranked it, no start. Still nothing in the bowl.
I'm taking her to work now, so she won't be late, then I'm headed back with a full can of diesel.

If that full can still won't get it, should I keep shuttling diesel cans, or should 8 gal or so be enough to get it back to the fuel pickup level? And if it's not fuel level, what else should I start checking on the side of the road?

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Ford 7.3L Power Stroke (1999-2003) :: Rough Running / No Power After Just Driving A Block Or Two

I have had this happen twice now. Starts fine, idles fine, then either sitting or just driving a block or two it starts running very rough, no smoke that I remember seeing, and now no power. Barely makes it up a hill. The first time I thought is was related to the heavy rain the night before. I had the tow truck coming and decided to try it again, this was after a few hours sitting. Ran perfectly. The second time, no wetness/rain, pulled away from the house and in a block or two, same thing ... rough, no smoke, no power. Pulled back into driveway, turned off for a minute, restarted and ran fine. Ran perfect today. What is the best injector cleaner to use in the fuel?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Rough Idle And Stalling?

A couple weeks ago my 01 7.3 with 265,xxx started ideling rough and stalling. I had driven in all day Sunday and the next day it started out of the blue! It would barely start idle rough and stall out no CEL. I have singed changed the icp, fuel filter and I have checked oil level. Also used fuel cleaner. Still had no luck. When I changed the icp sensor the check engine light came on and was no change I then got a ford oem camshaft sensor and my truck fired right up but still sounded like it had a little miss here and there drove it for a few weeks fine now back to the same thing it will start up and idle fine for 10 seconds then start the rough idle but won't stall out anymore just idle rough. I am stumped I can't get any codes to pull up and if oriellys uses there scan tool while the truck was running it would shut the truck off! I can't find any answers.

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