Ford 7.3L Power Stroke (1999-2003) :: Rough Idle - Stalls Out?


Apr 23, 2015

Truck has a rough idle and finally just stalls out. I replace the under valve cover wiring harness and put in new glow plugs. With valve covers still off I started the truck in the issue still persist. I went ahead and unplugged each injector and each time the motor had a hick up .

What am I pulling apart and replacing next?

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Ford 7.3L Power Stroke (1999-2003) :: Cranks / No Start Sometimes Stalls At Idle

1999 7.3l 6spd standard 4x4. Just bought the truck 4 months ago knowing it had a problem that once warm occasionally would t start. Happened a few times every week or two. But wait 15 minutes and the truck would fire back up. Then it started happening more often throughout a day. And I would have to wait longer for it to cool to start it up.

Icp has been changed
Cam sensor
Pulled valve covers to check to see if there were any injector o rings failing. They were all good. Put it all back together.
Pulled the IPR and tore it apart cleaned it all out

Started driving it ran great for a week. Then today sitting at a light the truck died just as if I had turned the key off. Wouldn't start for 3 hours. The. Fired up. Took it to buddies show and started checking things out again. Both batteries load test great and fully charged. Alternator pumping out 13.5 and up.

Codes i have pulled are waste gate to high /low

I forget the number for that one. The second was P1211. Cps has been changed and ipr cleaned. Think that I should replace the ipr of this happens again?
I did get w code a few weeks ago about low voltage at module. this code doesn't appear anymore. Since I checked the plug ins all looks good. But the PCM wasn't mounted properly. So I fixed that up and checked battery connections. They were very good so I re did all of that.

Anyway. Back to the problem. After ipr clean. Drove as she should until sitting at a light a week later. Truck just quit. Would t start back up until cold. Any thoughts. New IPR? Oil in hpop within half inch from top. And I don't seem to have any oil leaks. Did oil change fuel and air filter. Not low on any fluids. I had a 1997 too and threw a bunch of cash at it like this one trying to find the issues.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Runs Rough And Stalls After Half Mile?

Here's what I'm dealing with. Took the truck on a 1500 mile trip with no issues. Got home and started it the next morning and it started right up. 1/2 mile from home it starts to run rough and wants to die. It does this for a few minutes and then perks back up and runs fine for however long the trip is. It will always re fire and have no issues. Every morning it's the same game as described above. Within 1/2 from home it's doing this. Seems to be fuel delivery related, but why would it start after sitting overnight, and then after its little fit, run without an issue?

No codes in computer.

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Ford 7.3L Power Stroke (1999-2003) :: After Start Up RPMs Drop - Stalls Out Then Idles Rough?

2003 7.3 excursion.. The truck starts every time revs up and idles about 3 seconds then the rpms drop and it tries to stall out catches itself then revs backup and idles rough similar to if you have got air in the fuel lines from changing the fuel filter.. About 1 in five times the truck will stall out and it starts and immediately and idles rough but the rpms and everything runs at speed and rpms don't drop again! This is a reman engine/transmission recently installed.. The mechanic who installed it was unable to figure the problem out.

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Ford 7.3L Power Stroke (1999-2003) :: Runs Rough Then Stalls - Check Engine Light Came On

I have a 2001 F350 with the 7.3 standard trans. The previous owner put a toggle switch to control the EBPV as an engine brake, I've never used it. It blows white/blue smoke when cold but has for the last 4 years and doesn't seem any worse now.

Last fall I ran the truck the lowest on fuel that I ever have, the light was on for a long time and I thought I would run out. I made it to the gas station and filled it up then drove home. The next time I drove it I went about 25 miles and it started to buck while going up hill. This got worse and eventually the check engine light came on and it stalled.

It wouldn't start again so I had it towed home. I got it started a couple hours later but it would run really rough and only for a minute or so then stall. It will usually start again once or twice and stall, then it wont start again until it has sat for an hour or so.

I didn't have a code reader at the time so I started reading threads. Here's what I've done to date.

Changed the oil and filter, it was way over do. New fuel filter.
The oil level in the HPOP stays about an inch from the top, I've checked it a few times after its stalled.
Dropped the tank and cleaned the screens in the pick up, no change.
The ICP had oil on it so I replaced it and a new connector, no change.
Changed the CSP with a grey one, no change.
Changed the IPR valve with one from a buddy that was on an engine that was running. The truck ran rough for a min then settled down and ran smooth. I let it idle for 20-25 minutes with no problem so I thought the problem was solved. After sitting for a month or so I fired it up and its back to running rough then stalling.

I bought a Vgate ELM327 connector and downloaded FORScan on my laptop. (I'm still not sure what I'm doing). These are the stored codes P1281, P0475, P1316, P0478, P0470, P1211. I cleared all the codes. I did a buzz test cold and the Injectors all sounded the same.

I monitored the truck while running (rough) the IPR is staying around19.92%, ICP is 701.4psi. After 5 seconds the ICP starts to climb and so does the IPR, at 12 seconds the IPR is 37.11 and ICP is 1835.1 psi the it stalls. The fuel pw,ms is around 2.50-3.0 until before it stalls, then its 1.66. The only codes that come up are P0475, P0470, B1473.

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Ford 7.3L Power Stroke (1999-2003) :: 2001- Rough Idle - Power Loss?

Dad has a 01 one ton with the 7.3 and isn't real tech savvy so I'm posting for him. He is the original owner and has been complaining recently about the lack of power. Particularly the upper end. He is having to downshift way more often and where he used to not have to. And we've both noticed a very noticeable shake at idle. Not a vibration but a true shake. He changes the oil every 5000 on the dot and I've gone and changed the air and fuel filter and ran hose and see foam and royal purple injector cleaner through it with no results. Truck is all stock with 225000 on it.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - CEL - Rough Idle - Loss Of Power?

I have a 2002 F-250 7.3, 159k on it. I bought it in March, ran AWESOME up till now. I was driving to work last week, check engine light came on, truck lost power and started idling rough. I have a buddy who works for a Ford dealer as a diesel mechanic, he came over with his scanner and laptop. #2,#4,#8 cylinders kept coming up saying possible problems are injectors, harness, rings.. He also did an electrical check, that all checked out. He told me to get injectors, so I got 4 injectors (yes I got the correct #8 injector), valve cover gasket, injector harness and 4 glow plugs.

The parts came last Friday, we did the job and it ran great. Drove it Friday night, Saturday, Sunday morning, no issues. Sunday afternoon we were on our way to a birthday party, truck started doing the exact same thing... Check engine light, rough idle, loss of power. After I got home from the party, my buddy came back over, put it on the scanner again, getting the same codes again. Deleted the codes, ran the tests again, same codes, deleted the codes, rant the tests again, same codes.

He said he is going to come by tomorrow with the box to check each individual cylinder.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 - Rough Idle / Lack Of Power

I have a 2002 F350 4wd with the 7.3. I was driving the truck and all of a sudden it was running like crap. the engine light was on. after a minute or so the engine light goes off and the truck is running fine. then again starts running like crap. I am close to the house so I limp it home. runs like crap.... will barley climb small hills. engine light is on. get home turn it off... next day... starts up and runs great for 10 - 15 min. engine light comes back on... runs like crap.... my neighbor says "It's the crank position sensor" I replace it.... runs great for a month.... now it's doing the same thing......

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Ford 7.3L Power Stroke (1999-2003) :: Power Breaking And Rough Idle When Stop At A Light

We have a 2002 7.3 f350 2wd this darn thing is now tripping me out. At first when ou start the truck its all good but when it warms up the idle is funky when you go to stop at a lite its like im power breaking and rough idle once stopped the idle is about between 800 and 900rpms at a stop really high idle but plenty of power on take off...

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Ford 7.3L Power Stroke (1999-2003) :: 2000 F350 Rough Idle Sometimes

I have a 2000 F350 4x4 CC 7.3L 323,000 miles auto trans. I have removed my tuner just to make sure that it was not the issue. The truck will run fine then all of a sudden the idle will rise then fall or shudder or go up and down and sometimes it will just Die but it always restarts. No trouble lights at all. I am not sure what is causing the issue?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Rough Idle And Stalling?

A couple weeks ago my 01 7.3 with 265,xxx started ideling rough and stalling. I had driven in all day Sunday and the next day it started out of the blue! It would barely start idle rough and stall out no CEL. I have singed changed the icp, fuel filter and I have checked oil level. Also used fuel cleaner. Still had no luck. When I changed the icp sensor the check engine light came on and was no change I then got a ford oem camshaft sensor and my truck fired right up but still sounded like it had a little miss here and there drove it for a few weeks fine now back to the same thing it will start up and idle fine for 10 seconds then start the rough idle but won't stall out anymore just idle rough. I am stumped I can't get any codes to pull up and if oriellys uses there scan tool while the truck was running it would shut the truck off! I can't find any answers.

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Ford 6.0L Power Stroke Diesel :: 2005 / E350 Van - Rough Idle Stalls / Hard To Start

Rough idle I have had for little bit.Would stall out at idle or a stop, but fire right up? No one could figure it out with the stalling, but now its bad, started yesterday. Have white/blueish smoke sometimes, ( white smoke smells fuel) on restart after warmed when it dies, first time it took 25 mins to restart, now only takes 5 to 15 mins, when I step on it INCREDIBLE full power, fuel mileage gone to hell also since yesterday. Had full tank, now 1/2 tank.

No problems on cold start at all, no check light, 325,000 and never had this before.

Bad fuel?
ICP?
FICM?

Recent work, new turbo, ( turbo was original turbo installed when built) cooling line to waterpump, oil change, new fuel filters, front brakes and 2 new batteries.

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Ford 7.3L Power Stroke (1999-2003) :: Rough Idle - Intermittent P1118 Code

For the last couple months I've been messing with a P1118 code. Started a few months ago when I noticed my fuel mileage was down 1-2MPG. Also sometimes a rough seeming idle (hard to tell with the diesel). Then it threw a P1118, so I replaced the temp sensor under the turbo. The code went away for a while then came back, fuel mileage didn't change. So I replaced the temp sensor in the air filter box.

The code went away AND my fuel mileage seems to have come back to normal. Now, code thrown again. Search on P1118 hasn't been super useful. Seems like replacing the sensor under the turbo is the trick. Also seems to come up in combination with a bunch of other codes with battery problems. I suppose it's possible I have some sort of electrical gremlin. It throws the code on startup and stays on until I shut it off. Doesn't come on every time, is off more often than on.

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Ford 7.3L Power Stroke (1999-2003) :: White Smoke / Rough Idle And Missing

I have a 2001 7.3 that almost has everything practically brand new... new hpop, water pump, uvch, gpr, glow plugs, icp sensor, ipr sensor, cps and new turbo pedestal that was leaking oil, well now my truck has a cold start to where it has to be plugged in to start and when it finally does it smokes white pretty bad, misses and sounds like it's jumping around under the hood up until it warms up and revs fine with less white smoke but still a miss!!

Compression on test has been done, and good, fuel pressure is good, but the buzz test when cold shows 123457 muffled and quite and when the truck is warm only 3 and 4 are still muffled and quite? Injectors sticking?? Or just need New injectors!

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Ford 7.3L Power Stroke (1999-2003) :: F250 Hard To Start / Rough Idle?

My 2003 7.3 f250 has trouble starting whenever the temperature is less than 65 degrees. If it is less than 50 degrees I have to plug it in for it to start. Once it starts it runs rough. I let it warm up and it still runs rough. Once I start down the road I'll get on it a bit and it takes off like something lets loose. It then runs geat for the rest of the day but does seem to still crank a little more than it should when I restart it through out the day.

The pickup has 152000k

List of repairs I have done to the truck:

-new gpr
-new glow plugs
-new uvch both sides
-new valve cover gaskets
-new blue cps
-new fuel filter
-new batteries everstart maxx 65n

The truck has an afe air intake, straight exhaust, and a super chips tuner set on mileage saving. It blows white smoke when first started but clears up pretty quick.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Has A Rough Idle And Sounds Like There Is A Miss

I just installed glow plugs, ucvh, stage 2 rosewood injectors, t500, ipr and gear head tunes. I have out 97 miles on the truck since all this was installed and the truck seems to run okay but has a rough idle and sounds like there is a mis? What should I look into first?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Rough Idle After Injector Install

I bought this truck a few months ago. After trying everything under the sun to try and rectify a poor running problem, it was realized that injectors needed replacing. Ended up putting in 160cc/30% unlimited diesel performance injectors. The truck has a rough idle and surging problem. After trying to install the chip from gearhead, the truck didn't run any different, ultimately (according to the shop doing the install) smoking the ECU. New stock ECU, same problem. Goes good under throttle, just idle is bad. I get weird looks at the gas station. People think it has a big cam.

7.3 Rough Idle - YouTube...

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Ford 7.3L Power Stroke (1999-2003) :: F350 - Surging And Rough Idle While Driving

I have an early 99 F-350 with 268K miles. It is bone stock right down to the factory exhaust. A couple months ago I started have a rough idle and surging while driving problem. I never got a check engine light but I borrowed a scan tool from a friend and pulled the following codes: P1690 (wastegate solenoid), P0381 (glow plug circuit malfunction), P0269 Cylinder 3 Contribution/Balance Fault, and P0284 Cylinder 8 Contribution/Balance Fault.

I did some research and everything I read said it was most likely the CPS. So I changed the CPS. The truck ran fine for for a few days but then it started acting up again occasionally. I noticed that most of the time when it acted up was at start up when the engine was cold and I also figured out that if I shut the truck off and re-started it (sometimes I had to do it 2 or 3 times) it would clear up and run normal.

A buddy of mine that has a 2000 F-250 said he had a similar problem with his truck and it ended up being the ICP sensor. We switched his ICP with mine and I changed my oil at the same time (because it was due for an oil change). My truck ran flawless for over 2-weeks (over 200 miles) so I put a new ICP in my truck. Note: my buddy did not experience any problems with his truck with my ICP in it.

I've put about 700 miles on the new IPR and the truck has started to act up again. Once again shutting the truck off & re-starting it will clear it up and still no check engine light. I took it to a local "diesel specialty shop" while it was running rough and they hooked it to their scanner and got P1280 (Inj. Control Pressure Low), P1690 (Wastegate Solenoid Fault), P0381 (Glow Plug Indicator), P0269 Cylinder 3 Contribution / Balance Fault, and P0284 Cylinder 8 Contribution / Balance Fault.

They never did anything other than hook it to a machine & check the codes but their diagnosis is my High Pressure Oil Pump is going bad and my #3 and #8 injectors are going bad. They recommended I let them replace all 8 injectors and the High Pressure Oil Pump. The problem I have is they can't give me a REASONABLE explanation as to why re-starting the truck a few times clears up the problem.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Rough Idle - Poor Fuel Mileage?

My7.3 is idling rough till I pull the fuse for the fuel pump them it will smoothen out I ran a by pass switch to us my truck but the fuel mileage is bad why

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Ford 7.3L Power Stroke (1999-2003) :: Rough Idle - SES Light Throwing P0603 And P0470?

1999 f250 standard 266k miles ... Has a SES light throwing p0603 and p0470 ...

When the light is on the truck has a slight miss feeling to it and it seems low on power when the light goes off it will buck and sputter the lever off and it seems to have loads of power then the light comes on it will buck and sputter then go back to having low power. I have also checked the valve cover harnesses and they are good not sure where to go from here...

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Ford 7.3L Power Stroke (1999-2003) :: Shaking While Accelerating Between 45 And 60 Mph And Rough Idle - P0284 Code

I got a p0284 code and have some symptoms such as shaking while accelerating between 45 and 60 mph and a rough idle.

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