Ford 7.3L Power Stroke (1999-2003) :: Fuel Leak / Dripping At Side Of Starter And Collecting At Low Point Of Metal Lines Down Below


Jul 17, 2015

I've got a late 99 7.3 truck that I just recently did a lot of work on. I installed a new turbo with bellowed up pipes and a new exhaust system and when I went to start it up it started leaking fuel in the back pretty badly. Initially I thought it was the banjo bolt or the passenger fuel line but looking at it more closely I realized that it's not coming from there. It's dripping all over the side of the starter and is collecting at the low point of the metal lines down below. I also saw small droplets coming out of the up pipe where it meets the manifold but it looked like nowhere near enough to produce the kind of leak I'm seeing, also I know fuel shouldn't be coming out of the up pipe to begin with. This is really annoying and I would like to drive my truck again.

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Ford 7.3L Power Stroke (1999-2003) :: Coolant Leak / Dripping Down Onto Passenger Side Front Leaf Spring

2003 F250 7.3... I noticed a water leak dripping down onto passenger side front leaf spring. I saw this before but attributed it to the AC (which kicks butt) but haven't used the AC. No scent to the clear fluid, temps all look good. Running fine. Where does the AC discharge go? Could AC be on (not on AC but set in blue zone on dial)? Reservoir looks ok but could e small volume of drips.

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Ford 7.3L Power Stroke (1999-2003) :: Oil Leak / Dripping Directly Off The Middle Of Pan Below

I have an oil leak under the flywheel cover that gets worse as it runs.It is dripping directly off the middle of pan below where the torque converter attaches and as i said it gets much worse when its running which makes me think rear main seal....

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Ford 7.3L Power Stroke (1999-2003) :: Oil Leak / Dripping At The Back And Bottom Of HPOP

Have another oil leak, just finished the pan flange gasket last weekend, made it 150 miles, now a new leak.

Took the spider out and everything on top, cleaned the valley up good, the fired the truck. HPO lines are good, but have a drip off the back and bottom of the HPOP, when I reach under it from the back, its right below the large 2 inch circle.

What this might be? was thinking possible orings somewhere under there where it seats, but its been 6 years since I replaced all the orings, don't remember exact layouts.

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Ford 7.3L Power Stroke (1999-2003) :: Rear Main Seal Leak - Oil Dripping From The Top Of Engine

Took the torque converter cover off and this is what I see. Before I took it off the cover looked oily. Prev I replaced the EGR valve and some other sensors and there was oil on top of the engine. Does this look like a rear main seal or oil dripping from the top of the engine?

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Ford 6.0L Power Stroke Diesel :: Fuel Leak / Dripping On Top Of Engine At Filter

I'm dripping fuel on top of the engine at the fuel filter . Where the line ties into the filter canister , there is a small plate that's attached with small Allen screws its dripping between this plate and the canister .... I assume there is a gasket/oring that is causing it ...... What is the part number or correct description so I can go to ford dealer and get one.

2007 Ford 4X4. 6.0 diesel

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Ford 7.3L Power Stroke (1999-2003) :: A/C Leak Coming From Metal Tube Going Into Spongy Area

So after a hot drive yesterday we thought to do some googling about our clutch cycling on and off so fast. Yep, the airgap was out of spec. Fixed that.

Then we added some refrigerant to the truck. The truck is "new to us" and this is our first summer with it so not sure what might've gone on previously with the AC. Didn't take long to find a rather sizable leak. :P

See that metal tube going into the "spongy" area? Yeah, that's where it seems to be coming out. That tube is the only one that's cold, the rest are ambient temp. We fix a lot on our jeeps, but the AC system is naturally a bit out of our wheel house since it's not something you normally tangle with. Is this an easy fix? Or do we need to take it in to get serviced?

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Ford 7.3L Power Stroke (1999-2003) :: Driver Side Rear Brake Metal Line Cracked

I had a brake line crack on my way home yesterday(that was interesting..) It was the drivers side rear metal line from the splitter to the rubber hose. I went to autozone and was like ok easy enough this line is the same length and appeared to be the same diameter. bend to fit and all was well or not.. the fitting on the end was a different thread pitch and size. 1999 f250 4wd if it matters....

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Ford 7.3L Power Stroke (1999-2003) :: Metal-on-metal Wear Between Impeller And Water Pump Housing

I am in the process of replacing my water pump. After I removed the pump, I found quite a bit of metal-on-metal wear between the impeller and the water pump housing. Is this common?

I've been running a coolant filter on my system for years now, so hopefully its been effective at collecting some of the metal that has clearly been worn away. Either that, or this is a sign that the filter isn't working at all!

I'm a little worried that the new pump will scrape the scars left from the old pump.

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Ford 6.0L Power Stroke Diesel :: 2003 - Fuel Gauge Lower Than E Point?

I've recently brought her back to life after a couple months of delayed loving due unforeseen reasons. And now the fuel gauge is completely under the E marking! I'm fairly smart and have looked some things up from other forums just trying to get a one on one response of that makes sense. "If were in the military you will understand" please break it down Barney style!! Not saying I'm dumb just want a good understanding

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Ford 7.3L Power Stroke (1999-2003) :: Big Fuel Leak?

Brothers of fte. I reach out. Tonight it appears I had a fuel bomb under the hood.

I've been chasing a fuel leak. Replaced fuel drain orings but one screw seemed to not snug up. Also the plastic was so brittle I couldn't replace the inner oring. Installed new valve worked great. A week later noticed new slow drips. Replaced fuel filter. Again good for two weeks.

Tonight pulled into the driveway hopped out immediately smelled diesel. Steaming from under hood. Popped the hood and everything was wet. Moved her to the street and it clattered like I was running out of fuel. Still half a tank though. Hosed of the drive. Popped hood again fired it up easily. Started fine. No noticeable leak. But everything is wet from fuel. Insulation on hood was saturated. When I open the hood fuel ran out of the insulation into the air intake. Batteries were wet!

Alright what gives? Do I have to be under load to see this leak?

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Ford 6.0L Power Stroke Diesel :: A/C Leak Found - Rubbing Metal To Metal Caused The Pinhole

Getting the RV ready to go for the summer, and no a/c. I started to add freon, and found the leak right away.

It's on the 3/4" pipe that goes right over the upper radiator hose; obviously rubbing metal to metal caused the pinhole. Now I know where that mystery green snot came from all over my radiator hose coming back from Yellowstone last fall.

First thought was to replace the entire pipe. There's an easy threaded connector on the upper end, but way down on the compressor is a strange fitting that looks like a triangle stuck against a cube. I can't see how I'd get a wrench in there very easy anyway. What is that fitting?

I bought a Dorman 3/4" repair kit, but until it arrives in the mail I don't know if I've got enough straight pipe to work with. Do I need to add oil as well as freon once I charge the system again?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 - Oil Leak From Fuel Bowl?

I've had an engine oil leak for some time. Recently I've had to add about a quart a month. I got some fluorescent dye and added it to the engine oil last time I added a quart. Ran the engine for a few weeks. Then cleaned the engine valley with cleaner and hot water.

Tonight I investigated the top of the engine with a black light. To my surprise, the oil leak is coming from the fuel bowl, right around the drain valve. I can clearly see about a drop every 3 seconds of fluorescent yellow liquid falling into the valley below and yellow all around the valve.

I expected a leak from the HPOP not the fuel bowl. Do I have a bigger problem? Is engine oil getting into the fuel? I plan to replace the seals in the fuel bowl, but not until I know whether I have a larger problem to address.

2001 F250 Crewcab, 220,000 miles

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Ford 6.0L Power Stroke Diesel :: 2003 - No Boost - Oil Collecting At Tip - Turbo Seal?

I have an '03 powerstroke 6.0, 4 inch turbo back exhaust. truck had lost boost and would cut in and out if i got on pedal and now a little bit of oil is collecting at tip, could this be because of bad turbo seals? And could the turbo still be alright? Another thing, I'm losing coolant, and I have noticed when I took the EGR out and cleaned it, the valve itself was the powdery black carbon, the cooler was wet, and I know it's not supposed to be like that. I am not thinking head gaskets yet, cause if it had a blown head gasket, I wouldn't be able to drive it. It is currently sitting, and I'm just trying to fix it. Would I be able to fix the turbo seals myself?

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Ford 7.3L Power Stroke (1999-2003) :: Leak Under Passenger Side?

I moved my truck before I noticed exactly where it was coming from then after ward looked in the engine compartment. I had a puddle under the passenger side looks like the hoses going into the passenger glove box area (because I saw a few drops on them). The liquid is silvery. Any guess what fluid this is or where it might be leaking.

The antifreeze doesn't seem to be getting lower. I drove it yesterday for about 30 minutes and no crazy leaks.

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Ford 7.3L Power Stroke (1999-2003) :: Diesel Smell Coming On And Off - Fuel Bowl Leak?

I've thought I smelt diesel fuel on an off for a while, but never found the source.

Tonight, 17 degrees out I have fuel in the valley and it appears as if the back of the drain valve is wet.

A fuel bowl rebuild is on the short list. Is this typical, the cold weather brings the issue to light?

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Ford 7.3L Power Stroke (1999-2003) :: Oil Leak Near Driver Side Up Pipe

Small oil leak looks like coming down by drivers side up pipe. I don't think it's the turbo o rings. Better not be. But could be I guess. Anyways. It runs down somewhere by the up pipe down onto transmission. I'm not loosing tremendous oil or anything.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Oil Leak From Driver Side?

I have a '02 7.3 that has developed a severe oil leak in what seems to be a small line that runs from the drivers side head to the HPOP on the passengers side.

it seems to be leaking at the braket that secures it to the head on the drivers side.

what is this line called and where can i find one A.S.A.P?

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Ford 7.3L Power Stroke (1999-2003) :: Coolant Leak On Passenger Side

2003 7.3 175,000 miles...

Saw a stain in my driveway where you normally see AC drip. Opened hood and saw degas empty.

Looking around like crazy and find wet area. Where the coolant line turns down beside the passenger fender.

Looks wet near bend going toward running board. Didn't get to inspect much but I pulled back a bit of loom to inspect shape of lines and they look great.

What could be going on?

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Ford 7.3L Power Stroke (1999-2003) :: Drip Leak On The Driver Side

It is still a drip, but is getting worse, for several weeks. May be power steering fluid. I have not found the source. I think it is after the truck has run and has fluids operating under pressure.

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Ford 7.3L Power Stroke (1999-2003) :: Small Leak Under HPOP Driver Side Near The IPR

After cleaning entire valley on my 2001 f350 with 7.3 I have found what appears to be a small leak under the hpop drivers near the IPR. HPOP lines are clean and dry. Possible for IPR to leak at 120k miles and what will need to be done to fix.

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