Ford 7.3L Power Stroke (1999-2003) :: Small Leak Under HPOP Driver Side Near The IPR


Aug 8, 2015

After cleaning entire valley on my 2001 f350 with 7.3 I have found what appears to be a small leak under the hpop drivers near the IPR. HPOP lines are clean and dry. Possible for IPR to leak at 120k miles and what will need to be done to fix.

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Ford 7.3L Power Stroke (1999-2003) :: Small Oil Leak Around HPOP?

The leak drains into the first valley of the block. This is after a cleaning and about 300 miles driving. I thought it may be the IPR but, it's looking pretty dry:

Some more pics .....

The HPOP line fittings are dry too. Where else do there the HPOP's tend to dribble a leak of oil from?

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Ford 7.3L Power Stroke (1999-2003) :: HPOP Leak Repair?

Do I have to remove my fuel filter and bowl to attempt a repair on my HPOP leak?

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Ford 7.3L Power Stroke (1999-2003) :: Oil Leak / Dripping At The Back And Bottom Of HPOP

Have another oil leak, just finished the pan flange gasket last weekend, made it 150 miles, now a new leak.

Took the spider out and everything on top, cleaned the valley up good, the fired the truck. HPO lines are good, but have a drip off the back and bottom of the HPOP, when I reach under it from the back, its right below the large 2 inch circle.

What this might be? was thinking possible orings somewhere under there where it seats, but its been 6 years since I replaced all the orings, don't remember exact layouts.

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Ford 7.3L Power Stroke (1999-2003) :: HPOP Hose Leak At Cylinder Head

I have an oil leak where the HPOP hose attaches to the cylinder head. I have the removal tool for the hose. I assume I need a new fitting. What's the torque spec for this fitting, and any additional tips I need for doing this repair?

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Ford 7.3L Power Stroke (1999-2003) :: Hard Start When Hot - Can't Find HPOP Leak

I'm having Hard start when Hot problems, starts fine when cold. It takes a couple of minutes of cranking for ICP numbers to hit 500.

So far I've replaced:

ICP sensor
IPR
Injector O-rings.

Still didn't fix the problem.

I also washed out the engine, and put uv dye in the oil, let it run, to find any external leaks, but I found nothing. I don't thing it's the HPOP, because it's able to sustain high ICP numbers when I hold down the throttle.

My next step was to remove the HPOP and replace all it's o-rings, but I assume since I don't see any leaks, the o-rings aren't the problem. Is there anything else to check, that could be causing low crank ICP numbers when hot?

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Ford 6.7L Power Stroke Diesel :: Primary Radiator Leak / Small Drip From Front Driver Side

I have approximately 66,000 miles on my 2013 F250 truck and noticed a small drip from the front drivers side around 40,000 miles. That random drip is now a leak and the truck will be going into the shop to replace the Primary Radiator.

I absolutely love this truck, but what a disappointment that this isn't a recall. What scares me is that my buddy who has a 2014 F250 will be going in for his second primary radiator in 3 years of ownership.

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Ford 7.3L Power Stroke (1999-2003) :: Oil Leak Near Driver Side Up Pipe

Small oil leak looks like coming down by drivers side up pipe. I don't think it's the turbo o rings. Better not be. But could be I guess. Anyways. It runs down somewhere by the up pipe down onto transmission. I'm not loosing tremendous oil or anything.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Oil Leak From Driver Side?

I have a '02 7.3 that has developed a severe oil leak in what seems to be a small line that runs from the drivers side head to the HPOP on the passengers side.

it seems to be leaking at the braket that secures it to the head on the drivers side.

what is this line called and where can i find one A.S.A.P?

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Ford 7.3L Power Stroke (1999-2003) :: Drip Leak On The Driver Side

It is still a drip, but is getting worse, for several weeks. May be power steering fluid. I have not found the source. I think it is after the truck has run and has fluids operating under pressure.

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Ford 6.7L Power Stroke Diesel :: 2012 F250 - Small Leak Puddle Under Front Driver Side Frame

I dropped the F250 (30k miles) off at the dealer yesterday- in the last several days I've noticed a small leak puddle under the front drivers side frame member. I asked the service writer if they had had many trucks in for the radiator leak and he said "no". He has heard the waste gate solenoid buzzing the last two times I've stopped in for routine service and had said they would fix it when I left it with them.

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Ford 7.3L Power Stroke (1999-2003) :: HPOP To Leak From Round Piece Behind Pump Next To Drain Bolt?

How common is it for the hpop to leak from the round piece behind the pump next to the drain bolt? Its on a 2000 f350 7.3.

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Ford 7.3L Power Stroke (1999-2003) :: Oil Leak Is Coming From Fitting Connected To Lower Part Of HPOP

Last couple of days I've been chasing a small oil leak. Finally figured out it's coming from one of the hoses connected to the lower part of the hpop (hpop hose). Leak is coming from the fitting connected to the lower part of hpop. Do I need to replace the whole hose and fitting? Just the fitting? is there a replaceable washer or oring?

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Ford 7.3L Power Stroke (1999-2003) :: Oil Leak On Driver Side And Whole Engine Compartment Is Wet

I'm having a problem trying to locate what I assume is an oil leak. It is on the driver side and the whole engine compartment is wet on the side up on firewall beneath the master cylinder. And the whole underneath is wet also axles and leaf spring and can't find where it's coming from. I have sprayed it down with degreaser to try to pin point the leak still no luck. Truck has 236k on it also new hpop and turbo pedestal and checked the valley and its dry. Right now I'm at a loss. I'm leaning towards oil cooler but would a leaking oil cooler cause whole side of engine compartment to be covered?

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Ford 7.3L Power Stroke (1999-2003) :: HPOP Reservoir Leaks On Back Side?

have a f550 with a hpop res leak on the backside and wonder if this is in fact under any pressure when functioning since it has o rings on it as well.

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Ford 7.3L Power Stroke (1999-2003) :: HPOP Braided Line - Passenger Side

My passenger side braided line from the HPOP to the passenger head decided to rupture. Got 300k on the clock so that recommended 100k change interval is on the low side. Do I need the 'special tool' to remove the line from the HPOP and what is the current recommendation on a replacement line?

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Ford F-150 - 1997-2003 :: 1999 - Cabin Water Leak - Small Puddle In Driver Side Rear Floor Corner

My 1999 F150 Supercab has developed a water leak which I would like to ask your opinions on. Parked on a 20 degree incline during a pouring rain yesterday, I came out to find a small puddle in the driver's side rear floor corner and about an ounce of water pooled in a little lip at the bottom of the rear window in the right corner of the window! Haven't started tearing anything apart yet (and might not be able to myself), but it seems that it is possibly the rear window seal as the window and the outside body area appear to be in good shape otherwise (no visible rust, no seal obviously dislocated, etc).

Also, don't know if it's related, the other day I jacked up the truck with a floor jack under the front crossmember but a bit off center which caused the truck to twist a bit before both wheels came off the ground. While doing this, I heard and felt a loud bang like something broke in the frame! Couldn't see anything out of place and something similar has happened before where a lug of the jack cup had shifted slightly while jacking the vehicle and it caused a loud bang to be heard, but this time it didn't quite feel like it was at the jack but further back.

Could something have "broken" in the truck that I can't quite see and thus this leak has occurred which wasn't there previously or could it just be coincidence that the bang and leak occurred so close in time to each other. I know it's hard to diagnose something like this without seeing the vehicle or really know what happened but I just had to put it out there as part of the events that occurred within the timeline for this leak.

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Ford 6.0L Power Stroke Diesel :: 2003 - Weak HPOP / High Pressure Oil Leak?

My 03' 6.0l hpop only makes about 1700 psi at wot, at hot idle the ipr is 25.1 and the icp is about 580. It runs pretty good but it seems the crank time to start is getting a little longer sometimes, other times it fires right up. It makes no difference if its hot or cold. Do pumps get weak or do you think I have a leak?....

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Ford 7.3L Power Stroke (1999-2003) :: Leaking HPOP And Now CEL Is On

I did the extended seal kit and non-serviceable plug on my HPOP and now the CEL is on. It is throwing the below codes. The truck in all reality runs fine and even a little better on a cold start than before resealing, just the CEL is on.

P1280
P1209
P1282
P1212
P1211

I cleaned the IPR when it was out when I put new seals on it but could it go bad by just taking it apart? The ICP and IPR are definitely plugged in. The truck is all stock, no chips.

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Ford 7.3L Power Stroke (1999-2003) :: HPOP Dying - Fix?

I started "Hard Start at Operating Temperature" you can probably tell that 300k has done a number on my HPOP. I'm wondering what to do... do I buy a new pump from ford? Buy from ebay? Or is there a good pump rebuilder in the Portland metro area? I've heard they are almost impossible to rebuild.

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Ford 7.3L Power Stroke (1999-2003) :: Low On Power / Injectors HPOP Or Tune?

So I have a 2002 7.3 Excursion and I think it is low on power. ICP is falling on its face when on a 60 or 80 HP tune. I have some boost leaks at the plenums and will work on that but that shouldn't cause my ICP to tank at full throttle. Following are some numbers I pulled with WOT runs up a 6% grade.

16PSI BOOST
EXHAUST PRESSURE 40
ICP 1900
80%IPRDC
this is with the 60 or 80HP tune on my DP-tuner. If I ease into the throttle I get
2700 ICP with
45%IPRDC
but if I stomp on the throttle it stumbles and ICP tanks.
Running the stock tune I can maintain
2700ICP at
40-45%IPRDC

Is this my HPOP being weak, or worn out injectors, to much of a tune or a combo of all three?

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