Ford 7.3L Power Stroke (1999-2003) :: Hard Shifts - Truck Will Take Two Tries To Start?


Sep 29, 2016

The first has I replaced my tranny with a stock 4r100 tranny and torque that only has 75k on it. The guy was doing a 6-speed swap. After I had the tranny and torque converter and a new tranny cooler installed, the tranny shifts real hard. I think it may be from my DP Tuner. Even on my economy tune driving it very easy sometimes, it jolts into gear pretty good.

I was wondering if I could just get a shift kit to maybe correct that and if so if I would have to drop the tranny to install the shift kit. I saw a bully dog kit for like 75 bucks, however, I don't really have the money to have the truck in a shop and I would really like to not drop the tranny and not lose all my tranny fluid if possible (very expensive).

Also my other issue, the truck in warm or cold weather is very hard to start. Half of the time it takes two tries to start it. It will crank and crank and no go. Then the second try it fires right up. It has two new batteries, where do I start? Is it possible that the starter is just getting old or is it fuel or oil pressure related possibly?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Trans Shifts Hard Sometimes

2001 7.3 auto, 2wdr, 291,000, Transmission sometimes shifts hard from 1st-2nd, 2nd-3rd. Problem started after I found trans dip stick tube broken and loss of fluid. Anything I can do without going to a shop. I've replaced the Broken Tube.

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Ford 7.3L Power Stroke (1999-2003) :: 4R100 Trans Shifts Hard When In Any Position Other Than Stock

I just bought a 2002 F250 7.3 4x4 auto. It had a TS 6 position tuner installed. In stock mode, I got about 11 mpg. I wasn't too impressed. I found that when I left it in 75hp mode, my mileage went up to 21. I drive easy and try to keep shifts at or below 2,000 rpm. The problem is that, when in any position other than stock, my transmission shifts HARD.

My question is: what's going on here? Does the TS change the transmission shifts? Or is the extra bump in power enough to stress the tranny? Based on the factory gauge, the transmission is not running hot. The fluid is nice and pink with no odors or metal shavings. I'd hate to prematurely kill my transmission, but nearly doubling my fuel mileage is hard to pass up.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 E350 - Overdrive Light Is Flashing - Shifts Hard

Here is my issue. I have a 2000 e350 7.3 the overdrive light is flashing, the speedometer and the odometer isnt working it also shifts hard, i changed the vss, the vss plug, range sensor, and alternator. still acting up. also all the fuses are good.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Will Hit About 22 Psi Then Drop Off Slowly When Pulling A Hill Hard

I just got my new up pipes put on as well as a 38R and pulling a hill hard my truck will hit about 22 psi then drop off slowly I have an electronic boost fooler wich has been on the truck since new pretty much but I don't get a CEL at all is this what I should be getting and I was on the 80hp tune? I ordered new boots and plenum inserts they just haven't got here yet. I know I had a leak before on my old up pipes because they rattled every now and then and I could see exhaust coming out of them when it was cold out but I could hit about the same 22 boost with my old setup. So pretty much nothing changed boost wise except it gets up to boost faster now. I would say it's defueling but I was always told the CEL would come on if that was the case.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Ran Out Of Gas Won't Start

My brothers high mileage 7.3 ran out of gas because of a broken fuel pick up line. I brought him 10gal fuel, primed out of it and now the truck is sputtering and sounds like it's running on 2 cylinders. It's not just air in injectors or something it sounds like crap. It's getting fuel at least to the bowl.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Cranks But Will Not Start

This past weekend I noticed I was loosing boost pressure on my 2003 7.3l F250 so I pulled my turbo out found the problem fixed it then put the turbo back in. After it was all said and done I went to start the truck up and it just cranked and cranked a cranked but no start. Worried I didn't hook something up right I checked and rechecked everything to do with the turbo, all good nothing out of the ordinary.

I tried to start again, nothing. Spent all day yesterday trying to figure this out. Replaced the cps still nothing. No movement in tach but I don't remember any on startup anyway. Drained the fuel filter had adequate pressure and such but replaced the filter anyway. Still nothing. Checker all my fuses, one by on and non were blown but I still tried disconnecting my fuel bowl heater and still got nothing. I tried disconnecting the Icp still nothing. There was no oil around the icp either.

I'm getting frustrated that the truck wont start, the truck ran perfectly fine before the turbo removal but now wont even give a sign of kicking up. Just cranks and cranks. Also checked Hpop to see if that's the cause and it's filled like to the brim. But when I'm cranking the truck about 10 sec into the oil pressure gauge kicks up and reads good but only when cranking.

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Ford 7.3L Power Stroke (1999-2003) :: E450 Truck Does Not Start

I bought this 16' box truck today. 7.3L, 213k, 2003. It doesn't start and the owner gave a really good bottom dollar deal for all these reasons. Showing up armed with Torque Pro and my bluetooth adapter, I proceeded to plug it in and check for rpms, HPOP, Battery voltage, etc. No power to port

Find fuse diagram the owner located and fuse 23 is the OBD port. No fuse in place. He found us a fuse, I plugged it in, viola! Power to the port, TP is in action, ready to troubleshoot.

"Charged" battery, start cranking...no start. No Torque Pro (!) Apparently, the OBD port is cut-off while cranking .... Is there some other fuse or connection that will keep it connected during cranking so I can check for RPMs (no dash gauge for it)?

As soon as I left off the starter, the HPOP on TP showed 1212 then 850, then continued to drop with in about 2 secs. I figure it is getting good HPOP and this is the momentary bleed off.

PO replaced some time ago CPS with Autozone or something in an attempt to start it. No go. I am going to take my "emergency" CPS next time to see if that does it.

Because of the cranking-cutout, I cannot see FIPW. No way to know if the injectors are firing. It had reportedly been running a short time ago (weeks maybe?) and shut off while parked in the parking lot and never started again.

Batteries are low, but new-ish starter and cranks well. With jumpers, able to maintain 10.8v or so while cranking, though it was a bit up and down. I'll take a strong charger with 200amp boost mode next time.

Fuel pump runs. I can feel/hear it when the key is cycled. It has standard Rotella 15w-40w on this 50F day. Reportedly *wants* to be plugged in to start. I plan to switch to 5w-40w synthetic as soon as I can get it home.

It's automatic, pretty sure all van/stock. Here's a pic. Dog box gives good access to turbo and such, but everything else...

One battery under hood, other under cab/body. Has green antifreeze and leak at thermostat.

My goal is to get it running to get it home, about 30 miles, then replace ICP, CPS, IPR, Glowplugs (relay already done), thermostat and top housing and hose, convert to lifetime antifreeze, oil change to 5w-40w synthetic, 2 batteries (test alternator), uppipes or gaskets, Air filter (what upgrades available for this?), UVCH, idler pulleys and belt, replace trans fluid and filter, couple tires, paint inside box, weld and reinforce rear bumper, add radio, check cigarette plugs (think cell phones and gps), general cleanup.

I will have it and run it around 30 days. If it is solid and reliable, off to West Virginia it goes. If not, I'll part it out to get back what I can from it. I am paying for it up front, they are raising donations. But I won't let them pay anything (costs only) for it until I'm satisfied.

They need to run it about 5hrs round trip once a month immediately. That's about 3k miles per year. But I'm sure they will find lots of other uses, such as building supplies, etc. I'm hoping the injectors hold up for a while.

Right now they have multiple vehicles, trailers, drivers donating their time and vehicles (reimbursed for fuel only). It would be much better to take one hauling truck and one or two passenger vehicles... hence the box truck idea.

They distributed approximately 100k lbs of food last year. Not refrigerated, not needed. No CDL needed, about 14k GAVW. The PO has offered his carport where it is parked now, or even to push it into his garage with limited tools (I can bring some) to get it to run. Otherwise...

How to get this home?? Too heavy for my buddy's tow truck from the front. Wheels too far from back of box to reach them from the rear. No tow loops in front for tow bar, UHaul dolly rated at 4k (maybe?)

Dual rear wheels. Anything else I'm missing?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Cranks But Won't Start

Truck cranks wont start. Fuses and relays good, New motorcraft; IPR, ICP with pigtails, New T500 hpop, New 180/80 Injectors, Push rods, 910 valve springs, Mellings lpop. Motorcraft oil cooler.

Reservoir full, oil new 15-40w Amsoil, Rails full, Fuel bowl full and clean, HPOP drive gear rechecked and torqued.
RPM 180
Temp oil 88*
ICP duty cycle koeo 14.8, crank 64.85
ICP pressure 250 -450psi
ICP voltage .27-.50
Manual gauge on oil rail 250 -450psi when cranking
Inj pulse width .0005,
Buzz test was good
Vref 5v all sensors. 12v at IPR w/koeo
Fuel pressure 58psi
Air test hpop hear no leaks with stethoscope.
DTC codes: P1280, P0380

Also put straight edge across injectors to double check they were seated.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Would Not Start When Cold Outside

Ok truck would not start when cold outside. So I put a gpr on truck. Truck alt would only put out 11.5 ... After I put it on. So I put 4 new alts on all read the same 11.5 and the battery's would drain over night. Turns out they gave me a starter relay. So I have the proper one now. Now when u turn the key the everything is flashing the dash dome light buzzer. But take one of the small wired off the gpr, it stops but I have no power to the starter. It's been 2 months of hell trying to figure it out.

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Ford 7.3L Power Stroke (1999-2003) :: Hard Start Getting Harder

My e99 f250 has been getting harder and harder to start over the last year.

I think one of my batteries is dying or dead but it still cranks fast while it does.

For instance when I tried starting today it seemed to crank just like normal but their was some relay clicking inside the cab that was abnormal.

My understanding is aside from cranking no power is required to start the motor? what if the dead battery is taking some cranking amps from the good battery preventing the computer from getting juice?

would the truck throw a code if it was a glow plug?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Turns Over Just Fine But Won't Start

I bought a 99F350 with a 7.3, it was not running when I bought it. Batteries good, new starter, turns over just fine, fuel pump works, but now I don't know what to look for.

Was testing ohms for my injectors and at the plug on top of the driver side valve cover, couldn't get a reading at all, tested the ohms at the pass. Side valve cover plug and got good ohm readings.

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Ford 7.3L Power Stroke (1999-2003) :: F250 Truck Ran Fine Now Won't Start

Truck is a e99 f250sd 4x4 7.3 manual trans. The truck started and ran fine to work this morning. Went to leave this afternoon. Hopped in, put key in and tried to start it. Engine just turned over, never started. Thought that it didn't start because I didn't let the plow plugs warm up enough. Turned ignition off, turned back on and let wait to start light to go out. Same thing happened again. Just turned over but wouldn't start. As far as I can tell the fuel pump is running. Felt it vibrating while the ignition was on. What to check.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 Truck Won't Start

So I have a 2001 f250 7.3l and on my way to work yesterday while driving down a hill I switched my ts 6 switch to 140 and it immediately stalled, so I pulled over and restarted the truck and it started up fine and I drove the rest of the way to work, I go to start it after work and it won't start, it just cranks and cranks and cranks, occasionally it'll fire and I got it to start and was able to rev it for about 30 seconds but then it died, disconnect the 6 position switch from the idm and tried but still nothing.

So today I replaced the ipr valve, got everything back together still won't start maybe a little worse now, I know it's getting fuel cause there's pressure in the bowl when I try to take it off, there's a new icp valve, cps, new fuel filter and new sending unit, the hpop is topped off. Also I noticed when I went to change the ipr the wires on the plug were bare and touching so I addressed that, I don't know what else it could be?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 Truck Occasionally Won't Start

So a few weeks back, i went to the store after work, came out and my truck just cranked and cranked but wouldn't turn over. I simply turned the key off and back on, waited for the WTS light to go out and she started up. I just blew it off, thinking i didn't wait long enough to start it.

Then, later that week i come out of a restaurant and it cranks and cranks but doesn't start. i tried turning the key off and on, waiting 30 seconds between em and still nothing. Then a few minutes later, i try again and she fires up, no problems and runs like a champ.

Well 2 fridays ago, I go out with some buddies, go to leave and it happens again. Cranks and cranks, but not starting. I got a ride to my place, grabbed a fuel filter, thinking maybe its clogged, it's been awhile since i changed it. I got back to my truck, and it started up fine, without changing the filter.

Then last night as i am out of town, 10 hours away from home it happens again. And i kept trying and trying and trying but it never wanted to start. I was about to submit my payment for the Uber back to my hotel when i decide to try it again and it fired right up.

Now I'm kind of afraid to drive anywhere and shut off my truck in fear of being stranded. What could be causing this? I've looked every where and havent found someone with the exact same problem, usually when i find a thread on turning over but not starting, the truck dies once it runs as well. Mine doesn't. when it starts, she runs great.

No smoke coming out the tail pipe when cranking.
WTS light comes on and off as it should.
Tach does not move, and it won't because it's a 2002.

Where to start, would the CPS cause it to act this way? It only seems to do it when the engine is warm.

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Ford 7.3L Power Stroke (1999-2003) :: Hard To Start When Longer It Sits

2001 F 350 7.3 183,000 miles.. The problem is the longer it sits the harder it starts.. when it does start it runs VERY ruff!!! it takes 10 min or so to run on all cylinders.... This is my first diesel..

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Ford 7.3L Power Stroke (1999-2003) :: Hard To Start Cold - No Codes

My truck is hard to start when cold and I suspect glow plugs. But it is not showing any codes? If it is a glow plug or glow plug relay at fault , should it throw a code?

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Ford 7.3L Power Stroke (1999-2003) :: Hard Time To Start Intermittently

Just got myself a gently used Econoline E-350 7.3 Diesel and was loving it when she ran:

E-350 7.3 Diesel

Recently I have been having some charging issues. It started with it intermittently having a hard time to start, especially when it was warm. I carried a jump box with me and that always seemed to work. Then I noticed the voltmeter on the dash dropping. It went down to the 8 and I was like something is wrong.

Checked the battery voltage, it was at 9.6v. OK, maybe alternator isn't charging. Advance Auto tested the alternator, said it was bad. I replaced alternator. No difference. I pulled the battery and ran it on a conditioner to bring it up to proper voltage. It's now at 12.6v resting. Starts the van no problem. When running though the voltage doesn't increase to 13-14 volts like it should though telling me the alternator isn't doing it's job. Increasing engine RPM actually decreases voltage? Checked all the obvious things like bad grounds but everything seemed clean.

The only thing that was fishy was when I pulled the three way plug from the alternator, one of the pins had corrosion on it. I cleaned it up before installing the new alternator. I didn't do a diode test on the new alternator because I figured it was new, but hey maybe I got a lemon?

Anyway I'm going crazy trying to figure out where the problem is. All fuses are ok. Is there an external regulator or something I should be on the lookout for? Is there anything else that could be causing a non charging issue? The battery was manufactured in 2014 so it's relatively new.

And on a random note my ABS light is now on?

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Ford F-150 - 1997-2003 :: Truck Shifts Excessively Hard When Going Slow Or Have To Accelerate

I am first time ford owner of a 2003 ford f150 super crew fx4 with the 5.4 Triton and lately when I accelerate hard and it down shifts. It shifts excessively hard or when your going slow and the have to accelerate it also shifts really hard i dont know if it is the diff the U-joints or if its the transmission.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Has Begun Randomly Having A Delayed Start

As would be expected things deteriorate on a 16-year-old truck. My alarm has, on a few occasions, decided to annoy anyone around by activating for no apparent reason. This has happened in various conditions (in the parking lot, in the driveway, right after I've driven it, or sitting half the night). I chalked it up to aging circuitry.

Now I've picked up something new. Over the last few weeks my truck may or may not arm. It seems to be a flip of the coin. I'll drive to the store and I push the button on my remote and the truck goes "beep"..."beep". 10 minutes later I drive home, park the truck, push the remote, and the truck goes "beep"...and that's it. My alarm light is blinking two quick flashes when this happens.

Since this has started my truck has begun randomly having a delayed start. I'll disarm the truck, turn the key, and nothing happens for about 1 second or so (seems longer) then the truck starts normally.

Both of these issues started pretty close to the same time. I would normally go straight for a starter issue but I don't know if these might be related. I'm the second owner so have absolutely no idea about the Ford anti-theft system, how it's connected, or what the blinking lights mean.

I'm considering disconnecting the anti-theft system to see if that makes a difference but, as stated, how it's connected, what I might disable, or how it works. Was there any documentation published on it?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Harder To Start After Long Cranking

Background on the vehicle, Last week installed Swamps 200cc/30% injectors with a 38r. Had swamps reburn my chip for the new upgrades.

But heres the problem i noticed starting the truck was a little harder ( longer cranking ) till it would start never thought of anything since i read air gets in and can cause it but then yesterday and today its taken 30 minutes to start the truck since i have to do a trial and error.

The truck just seems like the batteries are being drained or something along those lines. i also noticed my gauges keep resetting back to blue( default color). Today I plugged a battery charger up all good voltage i charged them so both read 14v and still no start. So a couple of attempts at starting with chip in and ICP on nothing

I unhook the chip and ICP get a half start then eventually it starts. After then i can hook it all back up and it starts good for the rest of the day but for what ever reason after it sits all night it doesn't want to start up right away. I'd like to figure it out today since id rather not wake up at 4am and attempt to do this all before work each day.

I noticed that my gauges would reset to the default color after each turn off. So i unscrewed my ECU and then redid that to make sure its tight. along with making sure the chip is seated properly. after that it stopped resting my gauges. Whether that's the issue or not i cant say but ive been checking my HPOP oil level since i stopped driving it around 1400. and hasn't changed oil levels are good. I plan on starting it before I go to bed around 2200-2300 just to check and see what happens.

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