Ford 7.3L Power Stroke (1999-2003) :: Pedal Sink When Brake Depressed After Brake Line Replacement?


Aug 20, 2017

03 F250 7.3. I busted a brake line last week somehow, Got it replaced and fixed up, Bled that line and everything was somewhat good.

Now, when i hit the brakes hard, I have pressure. If I let off even a little, My pedal will start to sink till i apply more pressure. I am gonna fully bleed my brakes when I'm home to see if this could solve the problem.

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Ford 7.3L Power Stroke (1999-2003) :: Brake Line Schematic Diagram?

Working on putting this project back together and cant find my notes when I pulled it apart last year. Any schematic or picture of their brake lines from the master cylinder to the rabs or front brakes? Better yet, which port on the master cylinder goes to what axle?

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Ford 7.3L Power Stroke (1999-2003) :: Driver Side Brake Line Cut At Inner Fender

2003 Ford excursion 7.3. Above the drivers side front tire, the hard inner plastic made contact with the hard line above the frame.. Cut the line. I can't tell if this line is 1 piece towards the reservoir since its hidden from my quick inspection. Looking for a schematic on replacing this line?

This happened after my wife took the truck back to the sugar bush.. She must have been hitting jumps or something

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Ford 7.3L Power Stroke (1999-2003) :: Driver Side Rear Brake Metal Line Cracked

I had a brake line crack on my way home yesterday(that was interesting..) It was the drivers side rear metal line from the splitter to the rubber hose. I went to autozone and was like ok easy enough this line is the same length and appeared to be the same diameter. bend to fit and all was well or not.. the fitting on the end was a different thread pitch and size. 1999 f250 4wd if it matters....

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Ford 7.3L Power Stroke (1999-2003) :: Hydroboost - Vibration In Brake Pedal

So I have my 2000 F250 in the shop because I was feeling a funny vibration in my brake pedal. (isn't warped rotors, I know what that feels like). It also felt like the brakes were on, then would release a little, lengthening my stopping distance.

I took it to a small local shop and the guy said it sounds like the hydroboost. I told them to fix it. Next day, before they start to fix, they call and say they can't guarantee it's the hydroboost and may be the Power Steering pump.

My question is; is there a way to test it to know for sure which part is failing? How do I figure out which one is causing the problem?

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Ford 7.3L Power Stroke (1999-2003) :: New Caliper Now Loose Brake Pedal?

Ive had plenty of brake issues with this truck since I've owned it and I finally got to inspect a brake i knew was having issues. The outside pad was metal on metal. The inside pad was gone and the one piston was extended completely open while the other one was closed. So to the question. Ive bled it like i do any other caliper and no luck. I went an bled all the other calipers and still no luck. The brakes seem to be working ok even though i never really tested them super hard but the pedal is far lower then it was before.

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Ford 7.3L Power Stroke (1999-2003) :: Brake Pedal Pulses In The First 1/2 Inch Of Travel

New to me 2002 F-250 PSD, done brakes all the way around for piece of mind.

Job went very well, replaced one caliper and its bracket, serviced all pins and replaced one set of pins as well, (different corner). Bled brakes all day via gravity, watching reservoir and filling as needed as to flush in new fluid. Truck is in great shape. Mileage 153,000 no rust, turned all rotors just to re-surface.

Now here is what's happened, my pedal is good but it pulses in the first 1/2 inch of travel and once passed that no pulse, got under and watched the pedal rod do this as I very easily touched it in that first 1/2 inch of travel, you don't even begin to get much brake started here if any! Truck running; yes-Truck not running no pulse action occurs.

I'll add this: fluid removed had a green tint to it but had no moisture or bad odor. Different fluid??? I didn't know. Used Dot 3 Off the shelf O'Reilly's.

Hydro-booster didn't like fluid? Air? Master cylinder? No leaks before or after this procedure.

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Ford 7.3L Power Stroke (1999-2003) :: No Throttle - Check Engine Light Came On When Pedal Is Depressed

I have a 2002 F250 4x4 Powerstroke with Automatic. I have been having off and on issues for months with the throttle going dead. This only happens when I start it, if it works when started it will continue working until a different start session.

I have replaced the pedal several times before learning how to check its output with a meter and am quite sure that is not my issue at this time. However, when the pedal is depressed the check engine light lites up and nothing happens.

I am thinking it must be the computer itself, but was told there is another sensor or module under the hood that could cause the issue also which is several hundred dollars to replace as would be the computer.

Is there a way to test the computer, and what is this other module/sensor if it exists that could be the issue? Unhooking and rehooking the battery to reset the computer is no longer working to buy me a few more weeks, is there a simple way to reset the computer to try?

I love this truck when the throttle works but I am getting tired of paying on a truck while having to borrow a vehicle to drive to work.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - No Voltage At Plug When Brake Pedal Pressed?

Installed Tekonsha P3 on my 2000 F350 I used the recommend pig tail easy hookup when I press brake pedal no voltage at plug but when I move the manual lever I get voltage. I believe the stop light switch activates it. The fuses all check out. I did have a Banks engine brake installed by their people I don't know if makes a difference

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Ford 7.3L Power Stroke (1999-2003) :: Whine From Steering Wheel When Turning / Brake Pedal Is Mushy

2001 F350 XL... Fitting on PS pump broke and I lost PS and PB with fluid everywhere. Replaced the hose with a new one from Autozone and I have no noticeable leaks.

I know I lost more than a quart but I could only add less than a quart (Mobil 1 Synthetic ATF). I'm also getting a whine from the steering wheel when I turn stop to stop. The power steering is back and there are no leaks (that I see) but the brake pedal is mushy. I've pumped and turned stop to stop for a while. Do I have to bleed the system like I'm doing a fluid flush? I hate to waste the synthetic fluid that I changed about two years ago.

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Passat (B5) :: 2003 - Unable To Get Out Of Park When Brake Pedal Depressed

I have a 2003 Passat GLX 4Motion that was fine Monday...Having heavy rain Monday and with brake pedal depressed unable to get out of park..I have brake lights but when I got into car and started it I have airbag light and esp light on as well as check engine light...Is there a way to by pass the shift lock solenoid so I can move car into my garage...

I cleaned connections as was suggested and had a tough time as Bentley Manual states to remove console one must put lever into 3 which as lever is stuck in PARK was impossible...I tried pulling out the shift knob button as described and when I still couldn't get any response found that when I pushed the button back in that I was finally able to get shift lever to respond and finally come out of park...

I now get code for no TCM Signal P1626 No Powertrain Data Bus Signal Missing Message from TCM which now triggers ABS , Airbag ,ESP , and Check Engine light all with the cause no TCM Signal .... Now wondering if any easy way to test for data bus signal ?

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Ford 7.3L Power Stroke (1999-2003) :: Parking Brake Light Doesn't On - Replace Brake Sensor?

I just had a remote start installed with a turbo timer that works off of the parking brake being engaged. No matter how hard I press it the light does not go on, however when the installer probed the sensor to ground it, it worked fine.What part this is that needs to be replaced. The stealership quoted me at 200 something for a whole parking brake assembly.

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Ford F-150 - 1997-2003 :: Brake Light Come On When E-Brake Depressed

Is the brake light supposed to come on when the E-brake is depressed? It's not right now, bulb?

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Ford Super Duty (1999-2016) :: Brake Line Failure / Pedal Went To The Floor

First, I am fortunate that I was only going 25 mph when some turned in front of me causing me to slam on the brakes. The pedal went to the floor, but did slow the truck enough to miss the jerk. Had I been on the highway, it would have been very bad.

Anyway, what I found is still hard for me to believe for two reasons. It find it hard to believe it failed, but more important that I am getting the last national inventory of 2 of the 3 lines in this picture (according to my Ford dealer).

The three lines are almost directly under the front end of the master cylinder between the block and frame. These are as I found them. The larger one goes to the rear feeding both rear brakes while the two smaller run to the front brakes. The spring looking part below is just a plastic protector. The line which failed goes to the front left.

I think anyone with a 2005 SuperDuty which uses the same or similar parts should take a very close look at the flex sections. The parts I have ordered are: 6C3Z-2B523-BA, 6C3Z-2263-BA, and 6C3Z-2264-BA (rear, right, and left).

How long a manufacture is required to maintain inventory? I thought 7 years, but someone suggested 17. I'm at 8 years, but I would have expected more than 1 each of the fronts to be available. Do they changed parts on the '06 or '07?

My 350 spent 2 winters in the Chicago area and has been resting in Florida since 2006. No work was done in this area, but the closest work was the main fuel pump (frame mounted) replaced 2 years ago, but that is almost 2 feet to the rear.

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Ford F-150 (2004-2008) :: Sporadic Front Brake Drag / Hard Pedal Post Front Brake Line Change

Had a lift done (Rough Country, after reading through these forums) on my 04 F150 Newer Body Style 4x4. Now, sometimes the pedal gets harder to push on until it won't go down at all and the brakes (only the front) start dragging. It goes away after awhile (my rotors are shot and I'm going to have to replace them after I figure out what is going on) but always comes back. The brake lines have been bled and I'm having a shop bleed them again tomorrow (that's what they said the issue was) just in case.

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Ford Excursion :: 2005 - No Brake Lights When Pedal Depressed

I have a 2005 Excursion 4x4 Limited 6.0 diesel. I had someone pull alongside me today and tell me my brake lights were out. Sure enough. I double checked and nothing at both lower lights and also nothing at the third brake.

So... here's the short version of the things I've checked so far:

1. no brake lights when pedal depressed.

2. running lights work fine

3. turn signals work fine

4. hazards work fine

5. brake lights DO illuminate when I press the brake button on my trailer brake controller

6. checked power to the green with red tracer wire going to the brake light switch on the pedal. 12 v present continuously

7. checked power to light green wire. 12 v present when pedal is depressed. 0 v when pedal is released.

8. checked power to tail lights (wish I had tried the trailer brake controller sooner, this step would have been unnecessary). voltage present (I think 10-12 v) when the running lights were turned on. 0 v when brake pedal depressed. I suspect now that I would have 12 v when squeezing my trailer brake controller button.

I was pretty convinced it was the brake switch at the pedal. But since I'm seeing the voltage pass through the light green wire when depressed.... I know the wiring to the lights are good because they work when pressing the trailer brake controller button.

So... Do I need to dig into the multifunction switch that I've been reading about? Does the power go from the pedal switch to the multifunction, then to the trailer brake controller? I'm really hoping that I don't have to dig into the column to check that multifunction switch!

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Ford Excursion :: Cruise Control Cuts Out When Brake Pedal Is Depressed

Why is there a sensor on the brake master cylinder? Most other cars and trucks I've seen have tied the cruise control into the brake light (and clutch interlock if Manual transmission.) switch so that when the pedal is depressed, the cruise control cuts out.

In the Ex, could I tap the brake pedal enough that the brake lights come on yet I don't trigger the pressure sensor in the master cylinder to cut the cruise control?

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Ford Super Duty (1999-2016) :: Rear Axle Breather Vent / Brake Line Bolt Replacement?

so while replacing the rear brake lines in my 2001 F-250. / 5.4, the flex line that drops from the frame bolts to the axle through the axle breather threaded vent line. The friggin thing crumbled on me and now I can't find a replacement for it. Where I can get it or what it's actual name / part number is so I can call the Ford dealer and hope it's not obsoleted?

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Ford F-150 (2004-2008) :: 2005 XLT - ABS Light Comes On But Brake Pedal Stops Pulsating When Depressed

Ok, I changed my front brake pads and rotors last week and since then everytime I get in the truck and drive for about the first 2 or 3 miles when I push the brake pedal it feels like my ABS sytem is activating. Then it stops and the ABS light comes on but the brake pedal stops pulsating when depressed. Is my ABS going bad or did I possibly do something wrong? I have changed the rotors and pads before without problems....

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Passat (B7) :: Brake Pedal Making Noise When Depressed?

But when I take my foot off the brake pedal , its just seems rather noisy (clunky). As if VW forgot to put some rubber or something to prevent this clunky sound. (it just sounds cheap)

My jetta and tiguan never seemed like this. Have to stick my head under there and see whats up

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Ford Brakes/Suspension :: Hissing Sound Each Time As Depressed Brake Pedal Sank To The Floor

Brake pedal to the floor... And a lot of fluid on the ground.

I was coming home (empty fortunately) last evening when I noticed the brake pedal give an initial resistance, then slowly sank all the way to the floorboard when slowing down to turn onto my street. When I got to the house, I noticed a hissing sound each time as the depressed brake pedal sank to the floor. When I got out, there was a lot of brake fluid on the ground on the left rear side. It appears to be between the fuel tank and frame rail. From the side it is the section between the fuel filler to just ahead of the left rear wheel. The tank and frame rail is drenched and dripping DOT 3.

I am lucky to not have been pulling my 5th wheel when this happened! However, I have a camping trip coming up in a few weeks, but now my TV is broken. What has happened, and an estimate for repairs? Where is the best place to have it fixed, dealer or specialty shop? I just bought this vehicle in January and it has 102,500 miles, and came complete with full and meticulous repair records. The P.O. was incredible at upkeep, so this is something curious and flukey to me. But do I need to worry about the other side now, too?

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