Ford 7.3L Power Stroke (1999-2003) :: Sway Bar Links Not Correctly Lined Up?


Oct 4, 2016

So putting the new extended links on my truck, not sure if they are supposed to be seated flush on both the frame and sway bar itself before tightening them down. This is how they are sitting now --

You can see a little gap between the rubber fitting where the bushing sits and the frame mount. Just wanted to make sure before I torque it down. Its the same on the other side as well. They are sitting flush on the sway bar.

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Can the hellwig sway bar links will work with an oem sway bar? I need new ones and figured why replace with something I know will fail early...

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Ford Super Duty (1999-2016) :: Greaseable Sway Bar Bushings And End Links

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Ford 7.3L Power Stroke (1999-2003) :: 2003 - Running Rough / 2 Cylinders Not Working Correctly

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Ford 7.3L Power Stroke (1999-2003) :: Trans Not Locking In 1st Correctly

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at 350k I installed a Jw valve body drilled pump, tripple disc converter and solenoid pack.. at 560k it went, i pulled it and brought to a guy i trust as much as you guys trust BDS.. Ive had what Ive called a vibration since day one, could be a shudder, could be a shimmy.. what ever.. I brought it back and he says nothing would do that from a trans, so I went through drive shaft, new t case ripped apart rear end and its still there and I have just been dealing with it.. about 2 months ago it started acting up in first. when I pull down to drive I get the normal bump and start to go, it feel like the truck slows, then another bump and it climbs normally with the shudder.

took it back and he said maybe a stuck valve in small VB, so I pulled it and went down there and it was fine, I reinstalled and still does same thing. I then put a pressure gauge on it and it swings as it should sits around 70 psi and will climb, only in first it will climb and fall back to 70 like a switch was flipped, and the rest of the gears bleed off slowly or normally.. He then said it could be the big valve body, so I swapped that one out with another and no real change, maybe its a bit more noticeable.

I am at a loss. Could this be loose feed bolts? Could the shudder that I can feel at most speeds be the 1 gear slipping a tiny bit all the time? I am told that first gear is always on.. this truck has been a dream until this trans issue..

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Front view of the entire mount.

Rear view showing the sway bar mount plate.

I am unsure what to do about this mount. As you can see it has been pretty messed up by the PO. What could be done to fix the issue?

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Ford Excursion :: Clunking Noise - Front Sway Bar End Links

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