Ford Aerostar :: 1988 - Clutch Feel Grabby / Some Sludge Accumulation Between Trans And Engine
Sep 23, 2016
I've got an oddball '88 SWB with the M5OD transmission. Since I've had it (about a year now), its always required a lot of gas to get it rolling without it stalling after sitting overnight or during the day at work, especially putting it in reverse for the first time. The shifts have always been a little choppy/jerky/grabby/whatever you want to call it, too. Mostly going into first from a stop, but you can feel it other gears too, especially if you're not flooring it.
Anyway, it seems to have gotten worse and I'm getting to the point where I'm looking at a cause. One thought I had was oil contamination on the clutch discs, I know this will make a clutch feel "grabby". There is some sludge accumulation between the trans and engine, and it appears I may have a very slow leak there.
I have to change the trans fluid this weekend and am wondering if there's anything I should inspect while I'm at it -- I don't know a whole lot about the clutch system on this van and there's next to no information on it. Frankly, I don't even know if its hydraulic or cable.
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Yes, I have photos of this, its possible, I did this twice!
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My 1988 Mustang 5.0 GT has stalled out once last year and again recently. Same situation. I drove it for 300 miles with stops about every hour and a half. Pushed to to 90 MPH at times. Ran fine other times on the road for more than two hours. But all of a sudden the engine dies. Electrical all works but won't turn over. If I sit in it for about 10 minutes, it will start and run for the next 5 to 10 minutes than a cough or two and pull over. I have had new plugs put in and also replaced the whole distributor. Ford mechanics have stared at it and scratched their heads and say it is running fine when they hand it back to me.
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I have a 94 EB AWD I am restoring and have recently picked up an 88 EB to restore as well. The 88 did not run. Here's a list of things done.. New head gaskets, new fuel pump, full tune up, radiator flush n fill, oil change, new transmission and rear seal, new battery, new iac valve, many new lights etc. Well here's where your expertise may come in.. the van starts and runs fine for the first minute or two, but when stopped at red lights the van wants to stall.. and while idling actually has stalled. I was going to replace the MAP sensor as I have found that sometimes causes idling issues. I assume the 88 does not have the MAF sensor to clean/replace? Any other things I could check before heading to the vaccuum lines? Also, both power mirrors are inop, the horn is inop and the gas gauge reads CO. I will check the fuses for those problems..
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Ok all.. been working on the 88 getting it running (3.0L EB 2wd). It does run now pretty well.. definitely need some suspension work.. but that's a different post. I have had the rear main seal replaced and the oil pan gasket replaced to stop the oil leak. There is a lot less oil on the ground now.. but still leaves spots on the street. It appears oil is leaking down the oil pan from above and dripping off of it to the street. I also had the main cap bolts replaced (one was broken and the end was in the oil pan).
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I took the 88 out yesterday (3.0 with rebuilt transmission).. it looks like there is transmission fluid on the back (spots all over it).. I can only assume it's transmission fluid... I tried to wipe it off... but it was kind of a mist.. I assume the modulator should be checked? I'm not sure where it is or what it looks like though...
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My `88 Aerostar needs a replacement steering column. I believe everything can be swapped over therefore color of steering wheel does not matter. Cruise control buttons and tilt are a must. I would like to find one that is tight(er) and not sloppy floppy like mine is slowly becoming (143k miles).
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I have an 88 EB, and every time I fill up the gas tank and park on my driveway (slight incline) gas leaks from the top of the tank. 3 different mechanics have checked it out completely and say there it nothing wrong - including the dealer that totally topped off the tank. Does this sound like a fill line to the tank? It only leaks until the gas gauge goes down a notch....
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I jump started my wife's mini Cooper using my aerostar van 3.0l cargo. Her battery was so dead we had no luck after running my van for 8-10 min. There were a couple of attempts. My van suddenly died when she wasn't cranking the mini. It won't restart.
About one week prior I had a no start situation. I thought I had solved the problem. The first thing I did was listen for fuel pump engagement. I didn't hear it. I pulled the fuel pump relay and cleaned the connections. I put it back and the van started. I drove all week and then I get the call to jump start the mini.
So back to today. Fuel pump is engaging. I checked for spark at #4 cylinder with fuel relay disconnected so as not to flood the engine. I have spark. Battery is strong. I put a new fuel pump relay in place even though it appeared to be working properly. I had my wife crank the engine and the pink/blue wire at the fuel pump relay which goes to the pump lit up my voltage tester. Power appears to be present when cranking and not just initial engagement.
I'm thinking the original no start had nothing to do with the wire connections which I cleaned and it was just coincidence that it started and ran again for a week. The connections are now clean with a new relay attached and not starting. I'm thinking if I have spark and a fuel pump engaging then injectors may not be firing???
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I have a 1995 Ford Ranger 4 cyl w/ hydraulic clutch, about 95k miles, and an intermittent problem. Normally, my clutch works fine, but a few times a year, normally during the summer, and normally only after driving for a half hour or more, it starts to act up. First, the pedal starts to feel a little spongy. Then, I'll depress the clutch, and when I release it, the peddle comes up, but the clutch does not engage; a few seconds later, the clutch engages fully instantaneously, which usually stalls the engine if I am stopped.
Then, when I try to reengage the clutch so that I can restart the engine, the clutch is very stiff, and I have to pump it a few times, at which time it will depress easily, and then I am usually back to the original problem where the peddle comes up but the clutch does not engage. When I finally make it home and the truck sits for awhile, the clutch then works fine again. I think it is the orig clutch. I have talked to several mechanics about this problem (including the Ford garage!), and they are mystified. One mechanic thinks that it is a problem with the master and slave cylinder combo, and can replace them.
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I just finished replacing the entire AC system on my 88 E150 ... All was well at first but shortly after finishing the r12 charge, the clutch began to click very loudly when engaging or disengaging. You can clearly hear it inside the cab. The air gap was set to .028 which is within spec according to the manual. I checked the air gap today and it was about .030
Am thinking,, could the snap ring have come loose that holds the pulley on allowing the pulley to be pulled forward when it engages? Once engaged the tension from the belt pulls the pulley back in in alignment? It sounds like two pieces of metal smacking together, even when it disengages. Kinda of like if you had the pulley in one hand and the clutch in the other and smack them together.
I did have a little trouble getting the snap ring to seat in the groove on the bottom side of the snap ring. I know it locked in the groove very good where the gap in the ring is and on both sides. The thicker bottom of the ring, I was not absolutely positive it was in all the way. i lightly tried tapping on it and it wouldn't go in any farther. There was no visible gap, I just couldn't tell if that thicker part was in all the way.
I used the proper removal and install tool when setting the air gap. The install tool threaded onto the compressor shaft and pressed the clutch plate on as you tightened the outer nut, so I didn't use a hammer...
I have two different new clutch plates. I used the one on the right as the one on the left fit a little tight on the shaft. The compressor is a FS6 xbolt and all the parts are motorcraft. What to check?
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About a month ago my van did the thing where it dumped four quarts of trans oil onto the exhaust creating an awesome smoke screen. I would like to avoid this happening again. I plan on adding a second trans cooler in series with the factory one. If the trans fluid goes through the radiator or trans cooler first?
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I recently changed the clutch in my 1967 F 250, all was golden. This was about 5 months ago , just the other day when going from 2nd to 3rd gear there is a clang and popping feel. the truck was making similar noises before the clutch blew out causing me to change it last time.
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My Grandpa has an 88 Ranger 2wd with the 2.9l V6 and a 5 speed, I believe, M5od. I was driving down the highway when I heard a noise. I tried throwing the tranny in neutral but when I pressed the clutch pedal in, I had no pedal whatsoever. Engine took awhile to restart. It'd turn over a little almost as if a rod was bent or something of the sorts. Eventually the engine started and would stay running as long as the clutch was pressed in (disengaged).
The engine dies no matter what range the transmission is in,neutral included unless the clutch pedal is depressed. It Will die when the clutch is released in any gear with no forward movement that is noticeable. I can spin the tail shaft with the driveshaft installed and all gears in neutral but the input does not spin at all. Input shaft wont spin at all, period. I originally thought the slave cylinder was KIA but now I am very confused on what the problem could be? Is there a bearing the input shaft rides on that may of seized?
I pulled the tranny last night and took the top cover off. Yes, I made sure it was in neutral when I removed the cover. I can manually shift the collar to all gears by hand, 5th and reverse included. I'm stuck between a rock and a hard place here and where to go from here. I have bought a new clutch assembly and slave cylinder. This truck was bought by my Grandpa brand new in 1988. It has 98,000 miles and everything is original. I did forget to mention that there was very little oil in the trans when I drained it and it appeared to be gear oil vs ATF.
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How would I test (if Possible) the A/C Clutch Cycling Pressure Switch on my 88 E-150 4.9L? I had to replace the evaporator, it was leaking along a seam. I have a feeling the Cycling Switch is bad too.
I was hoping for a simple test w/o Gauges. The Switch is in a real tough spot to remove it. I also heard they could be adjusted. There are no leaks in the system and no blockages, that we detected when we evacuated and recharged the system.
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I have had some weird feelings in my clutch after I launch my R hard, it feels like the clutch is tighter and has a different feel to it than with normal driving. car is stock for the most point and fairly new to me so I am not sure if anything has been replaced clutch wise. What the problem might be?
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How to drain the tranny fluid from the torque converter , I am dropping the pan and installing new filter and fluid, I want to get as much of old fluid out as i can It has a 3.0 engine with overdrive...
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My friend has a 97 Aerostar swb panel van. It's a 3.o with an automatic, with the code of death P1744. For the price of a rebuild, he would rather put a manual trans in it. What trans will fit, and what needs to be done as far as electronics goes?
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I'm not real sure what just happened this morning but my '95 Areostar stopped moving. While in gear there is a loud noise from trans area and the axles are no longer connected to the transmission. I think the trouble is in the electronic AWD portion. I thought at first the driveshaft fell off it was that loud. Where do I start tearing into it?
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First, the basics: 09 SCREW 4.6L V8, bone stock, 63K miles.
Over the holidays I put about 1800 miles on my truck. I've noticed an accumulation of black soot on my tail pipe. Not a lot, but some.
Also, my highway gas mileage is down some, from 21-22 to 20mpg.
My vast experience with engines tells me that my engine may be running rich, which would explain the loss of gas mileage.
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I have an 88 ranger 2.9 manual trans. The clutch safety switch wires melted (red with light blue) 2 come off the ignition, I traced the one to the clutch switch and replaced. My problem is my book says the other goes to " electronic shift control module", I can't find this module and I can't seem to chase wire as it gets lost in wire loom.
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