Ford Aerostar :: 1991 - Shift Cable Popped Off Gear Select Lever


Mar 17, 2011

I have a 1991 Aerostar 2wd 3.0. I recently had freeze plugs replaced and the mechanic had to drop the tranny to get to some. Now the shift cable has come off the gear selector lever. I have googled everywhere and can't locate the procedure for reattaching it. My mechanic was doing the work on the side and charged me only labor for his assistant. He is at work right now..

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Like I said, if I use the gear selector to manually shift, it will go to all four gears just fine.

My thoughts are a vacuum leak (a big one) or a faulty vacuum modulator at the transmission. No, the vacuum line to it doesn't have tranny fluid in it, but I replaced it, and I wonder if it's bad. Yes, I made sure to put the little metal pin/link back in it.

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I can re-attach it, but it just comes loose again when I shift. It seems like something should be in there to hold the control rod in place with the transmission lever, but I don't know what because I can't seem to find any documentation on what everything should look like down there.

Attaching a couple shots, one with a circle around the area that's coming un-attached since the angle's a bit off.

Attached File(s)

IMG_8972.jpg ( 1.09MB )
IMG_8978.jpg ( 938.64K )

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I have a 2007 Touring Edition PT Chrysler Cruiser which was just a few days ago repaired because of damage under the front of the car. Front bumper, ouside and inside grills, all housings and connecdtions in the front area were replaced, including air conditioning mechanisms. Received car on Monday, Friday evening, it wouldn't start. Just made a tet tet tet or clicky kind of noise, no turning over of engine, then there was no noise ... just wouldn't start. Got jump, still wouldn't start until the third cycle that peddle was pressed. Now I'm finding that the longer I let the car idle, the more likely it will be to start after more than two hours of non-use. Had all electrical circuitry checked ... battery's 100 percent, alternator is working fine, but it's still not starting.

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What's happening? Why is my car cutting not starting in selective situations after not having been idled for a couple hours or more?

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1991 aerostar 4.0 ... My van was running well til last week.it allegedly has 77000 miles on it. It started running really rough within a 50 mile period. I've quit driving it til I am sure. I am not harming it. I put a vacuum gauge on it. It wildly fluctuates between 3 and 7 pounds at idle. I've tried plugging the four vacuum lines one at a time to eliminate the accessories as the problem.the check engine light is off and my scan tool shows no codes.i unhooked the exhaust at the manifolds to make sure the cats aren't clogged.it doesn't have egr. There's no water in the oil or bubbles in the radiator.i have a compression tester but id like to avoid trying to get to the plugs unless necessary.

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