Ford Aerostar :: 1992 - Driver Side Power Door Lock Sluggish And Sometime Does Not Activate


May 12, 2000

The drivers side power door lock is starting to go out. The lock is very sluggish and sometime does not activate. Two months ago I sprayed the mechanism with some lite oil, that worked for a little while. I could not see the power relay on the power lock there is not much room to see inside the door.

1992 4.0L Aerostar...

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When I use the remote to lock/unlock the doors the drivers side door won't activate . . . .unless it's really cold outside. The other 3 doors work year round.

Sounds weird but as the weather gets colder the lock on the drivers door will start to work. As winter turns to summer here in Illinois it starts to act up again. When it does work, it seems that unlocking works more consistently than locking.

Asked the dealer to have a look at it. They said it was a "weak actuator motor" and suggested to replace it. Sounds bogus to me.

I've tried to have a look down there but I'm afraid to take it all apart for fear I won't be able to get it all back together. Are there adjustments that can be made to the linkage or are lubrication points that might get this thing back working again . . . . . . all year long?

I also noticed that manually working the passenger side lock will lock the rear doors but won't lock the drivers door so it's not the remote. I never paid attention to whether manually working the driver side lock would lock the other doors but I think not since the buttons are right there on the drivers door.

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Pulled off the door panel and now I'm trying to install the glass. Anything I try though, I can't seem to get the glass back into the tracks. Does anything inside the door need to be removed before I can install the glass back into the tracks? Such as the window motor/regulator assembly? On the left side of the drivers door towards the bottom, there is also another small alignment track. Does this need to be removed as well?

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