Ford Brakes/Suspension :: Front End Shakes At Cruising Speeds - Gear Box?


May 27, 2012

My e150 front end shakes at cruising speeds. Has brand new tires and the best balance wheels are up front. I got the van on jack stands check for play on the tie rods and ball joints it all seem to be good and tight.

The only I did notice was that the both wheels move quite a bit from side to side and the culprit is the gear box. I removed the drag link from the Pittman arm at gear box and then i was able to move the Pittman arm at the back and fourth about 1/8 to 1/4 of an inch its not a bad Pittman arm cause the movements comes from the gear box itself.

Can that back and fourth movement be adjust by simply adjusting the Allen bolt and nut on the top side of the gear box?

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On braking my front brakes locks up and there's a screeching of tires. Once I release the pedal all seems fine...or is it?

I dissassembled the front brake calipers and cleaned out the cylinder bores and blew out any contaminants from the line. Reassembled and bled the system only to find the pads doesn't move as freely from the rotors as they should. C-clamped the cylinder as far back in the caliper as it will go, pumped the brakes and still the rotor doesn't move freely from the pads, when the pedal is released...which accounts for the radical "loss of power", as the front brakes are holding on.

Bare in mind the vehicle hasn't seen the long road for almost 5 years and has been under the grinder/ welder/ primer/ sanding for most of that period and only moves out in the driveway when it's a good day to work outside.

New flex hoses? Flush the brake fluid from the whole system and start fresh? New caliper rubber seals? Blow the lines out with compressed air to rid of goop? New proportioning valve?

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First it was the RH now after replacing the rotors, calipers and new shoes. The LH is now doing it. It doesn't stop the truck just gets hot, the wheel, and u can smell it. The truck is a 97 f150 ext cab 2wd short box, had since new and has over 200,000 miles and going strange until now. I want to get 300000.0 before I let her go. Had to replace a rear axle brake line years ago, and do not think the lines were bleed right, the brakes never work just right.

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The van is new to me and I've driven maybe 20 miles so far. The pads are about new, the rotors look fine. Already I've changed all the COPS and plugs, changed the trans oil and filter and installed a drain plug, chaned the engine oil and filter, changed the air filter, and rear drums are on order. So it would be nice to be done soon!

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One my F350 with 175,000 miles on it, at low speeds when turning the steering wheel it seems as if it has two places during use that it rubs or has an oblong spot in it. I have 285 tires on it and have for years.

Kind of like if you were turning a shaft in a seal and it rubbed or was rough. It makes a faint, muffled, barely audible grinding noise or feel. I have a lift and level of about 4" and 285s for years. This just started in the last 5 months or so.

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If im reasking a question post link haven't found one.

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I've noticed my Gear box in the truck seems to be leaking and been getting some noises when making turns too that i can feel in the steering wheel more than hearing it. (not like air in the system or over steering things like that).. feels more like a grinding feeling.. anyways.. ive had a couple people recommend Redhead gear boxes.. but hadn't ever heard of them till they told me about it.

So was wondering what you all think about the company and for the ones that have gotten them any major issues?? Biggest thing I keep seeing on non-factory gear boxes are mentions of sloppy steering.. they can't be adjusted.. quick failures.. etc. etc... Worried I'd be wasting money getting something not-stock than if I'd had just bought it right from ford...

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Ford Brakes/Suspension :: Clunking And Rattling In Front End

I have had a clunk in the front end that started out as a light clunk that was sometimes noticeable. It has now turned into a clunk that can be heard very often. It sounds like a hollow clunk. I'll try to explain it so it makes sense...If I'm going over a bump or speed bump or something like that it doesn't really do it noticeably. If I'm driving a get to a place where the road is uneven or there is a hole or pothole and the front end seems to "fall into the hole", then the sound is very audible, and I can feel it slightly in the steering wheel and under my feet in the drivers floorboard. So, I've had the front end checked out 4 times and between what they said to do and what I've read on here...here is what I've done so far......

Changed end links with moog end links
Changed sway bar bushings with moog bushings
Undid the bushing mounts from the front frame and wired the sway bar up to keep from flopping around. No change in sounds
Didn't get rid of the clunk....

Had front end shop check out truck... They said ball joints were ok, no play in them. They did say that they could feel some "clicking in the pitman arm pivot" when turning the wheel. Like something was loose in box.

I've changed shocks and bearings.

I can grab a hold of the passenger outer tie rod at the adjustment sleeve and rotate the tir rod and it will rotate around in the socket and hitting on the insertion point and make a metal thud sound.

Again, took into shop and they said that would be normal b/c the tie rods have to have that to keep from binding up in front end.

My thinking is that if the tie rod rotates that much, then it is rotating the drag link which in turn puts stress on the pitman arm which in turn has either broken or sheared the pinion shaft inside the box and then when I go over a hole, it moves and all of the above is put into motion.

Shop (Ford) basically called me an idiot and that wouldn't be the cause.

So, now onto my thoughts and questions....
Radius arm bushings
Axle bushings (????? how many and where are they all located)
tie rods and drag links..

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Now the only thing left is a scraping/grinding sound coming from the driver's side brakes. I mostly hear it at low speeds (taking off from lights, etc).

When I was doing all of the other work, I observed that the rotor is in great shape, brake pads look great. I am wondering if it is a caliper issue, maybe the caliper isn't releasing enough or something. What to check?

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