Ford Excursion :: 2005 - Cooling Intermittent - Overheating


Nov 11, 2014

Original owner of a 2005 Excursion 6.8l v10, 155k miles. About a month ago 10-15 minutes or so into my ride to work on a 50-60 degree morning the check gauges light comes on, noticed the temp gauge pegged to H followed by the check engine light, then limp mode. Turned on front & rear heaters and cold air was blowing. Pulled over, checked under the hood, coolant wasn't boiling, tank was 1/2 full and cold air was blowing thru radiator. 1st thought was T'Stat. So I removed T'Stat added some antifreeze & continued to work w/o a t'stat. Then had heat thru radiator & heat in front & rear heaters. Engine ran cool with no overheat issue.

Bought aftermarker T'Stat (slant) put that in and everything back to normal. About a month later same problem happens at about the same point in my trip to work, temp pegs, no heat from heater and goes into limp mode. Shut the truck off release pressure from radiator and coolant level goes down, seems to feed back into engine. Start the truck up temp goes back to normal and everything is fine for the rest of the day with several starts/stops. Bought FORD OEM T'Stat & replaced. Next morning same problem. So i think maybe there's an air pocket somewhere, add more coolant & fill to proper level when cold. next morning from cold start same problem. Coolant is clean, just changed oil and no coolant in oil. Problem only happens from a cold startup in the morning.

I'm at a loss. I'm thinking of drilling a small bypass hole in the T'Stat.

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