Ford Exhaust :: Rust Build Up Inside The Exhaust


Mar 20, 2008

How to get rid of the rust build up inside the exhaust right at the exit point. The dual exhaust is in front of the right rear tire. 2005 f-150 5.4.

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Ford 7.3L Power Stroke (1999-2003) :: Rattle From Inside Exhaust Like Something Is Loose Inside The Pipe

I recently upgraded my exhaust from stock to a 4" Magna Flow Turbo back kit. After the upgrade, I noticed a strange rattle coming from the tail pipe. It sounded like the pipe was vibrating on something but I checked and it is free from anything touching it. There are no strange noises coming from the engine area. it is only herd at the end of the pipe. If I start the truck it makes a the loose rattle noise like something is loose inside the pipe like the sound you get when you have a bad muffler. About after 4 or 5 minutes I hear the exhaust noise change pitch and make a whooshing noise like a gate or something opening or closing and changing the exhaust flow. After a while it goes away and make the loose rattle returns. The truck has lots of power and preforms great. Where to look?

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Ford Exhaust System :: Ceramic Coated Headers Started To Rust?

I thought these things were bullet proof. I have 2 sets of recently installed ceramic coated headers and both sets are getting a rusty haze to them. One is a set of cast iron manifolds I got done at Jet-Hot and the other are from Ford Racing. Is there a polish or cleaner that will bring them back yet not damage the coating?

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Ford Exhaust :: Stock Exhaust Into Dual Exhaust?

.What would happen if I had a muffler shop turn my stock exhaust into a true dual exhaust system with 2 magnaflow mufflers on my 6.9L N/A diesel?

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Lexus GS 2006-11 :: AWD Exhaust System Has Rust / Leakage

I have come across reading about all the issues 2006 AWD models have, and one in particular is the exhaust system. It lacks a proper replacement. After reading about people's exhaust system leaking having rust through out, I decided to take a look at mine. It is full of rust.

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Ford Exhaust System :: Exhaust Leak - No Gasket Or Donut Ring In The Flange?

I tore it apart and there was no gasket or donut ring in the flange. Is there supposed to be a gasket or donut ring? I can feel the leak with my hand. I have retightened & it still "tick-ticks" real bad.

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Ford - Taurus :: 1993 - Exhaust Clamp Between Resonator And Exhaust Pipe Came Off

I have a 93 ford taurus 3.8L V6 automatic GL. The exhaust clamp between the resonator and exhaust pipe came off and I need to know what size clamp I will need to replace it. I think it is a 2 inch but I am not sure.

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Ford Exhaust System :: 351w Exhaust Collector Stud Nut Size

I have a 90 bronco with a efi 351w and im missing one nut for the manifold to exhaust pipe flange. I have looked all over the net and can't find the size I know its a 1/2in socket but I need the thread pitch and size, had the parts guy try to sell me the stud and nut kit seem really expensive for just a nut and to install the full kit I have to pull skid plates and the trany supports just to start to get room to do the job, seems like a lot of work to replace 1 nut...

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Ford Exhaust System :: 2003 V10 - Running Little Bit Rough / Exhaust Leak?

I just purchased a 2003 V10 with 270 000kms. The truck had had regular maintenance. It has an exhaust leak and runs a little bit rough. Could the exhaust leak cause the truck to run a little rough or am I dealing with another issue?

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Ford Exhaust System :: Exhaust Quieter When Cold / Much Louder When Warmed Up

My F150 exhaust seems rather quiet when I first start it up, but after it gets warmed up good, the exhaust is much louder (which I like). I started wondering if I had a crack up front that widened out when it got hot, so looked under it when I got home today with it hot and still idling, but didn't see any cracks. Also I did not hear any noise like a leak. All sound was coming from the side exit pipe. So... what is the phenomenon that would cause this?

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Ford Exhaust :: Exhaust Manifold Leak Due To Broken Rusted Bolts

I have a 97 Expedition with the 5.4 engine and 160k miles. Recently while having other work done I was told that I had an exhaust manifold leak due to broken rusted bolts.

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Ford Exhaust :: 2000 - Can Remove Catalytic Converter From The Exhaust System?

Long story, I'll try to make this short, 2000 E250 5.4L What would or could happen if the catalytic converter was removed from the exhaust system?

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Ford Exhaust System :: 1996 F150 - Exhaust Making Strange Howling Noise

Ok, probably about 1/3 times i start my 96 f150 4.9 with true duals, the left pipe has a higher pitched howling noise, its a steady tone whether I rev the truck up or not it just gets louder. It will do it for about 6 seconds and then stop. The truck doesn't run badly because of it, but i took her to autozone to get her scanned and they said that the oxygen sensor on the first manifold bank has a slow response on startup. Is that what causes this strange noise, I don't even know how it would make it, it sounds much different from the engine. The right pipe doesn't do anything.

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Ford Exhaust System :: Exhaust Manifold Leaking / Louder Than Normal Knock When Accelerating

Leaking exhaust manifold? The truck has a much louder than normal "knock" when accelerating. At first I thought and had some bad fuel in the tank. I eliminated that with a full take of good fuel and some STP but the "knocking" continued. Then I thought that perhaps it wasn't firing on all cylinders but it felt like it had full power. I took it to my mechanic and he said it as a exhaust manifold leak. He said that he has never replaced the exhaust manifold but that it was a "nightmare" and expensive. He also said that it's not a safety issue but on the long run the leak would cause the truck not to pass its emission test. He said the problem was with rusted bolts that would be difficult to remove.

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Ford Exhaust System :: 1994 Ranger - Loud Exhaust Sound In / Outside The Truck And At Idle

I have a 94 ranger 4L. I am looking for a more loud exhaust sound in/outside the truck and at idle. I have had a cherry bomb turbo on it and it was ok but not loud enough for my liking. I just picked up a flowmaster 40 2 days ago and it sounds good but again just not loud enough for my taste and kinda a lot more. I was looking for a louder muffler that is not a glasspack and would like to stay under like 80 or so.

I also thought about getting a high flow cat which i think might make some more sound but was not sure. Im running the stock pipe which is 2" and end in back of the wheel on the right. I look at the Hooker Headers Maximum Flow Muffler which i thought would be louder b/c it's more straight through the muffler so it would put off more sound better. What would u recommend for something more loud ?

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Ford Exhaust :: 2008 F150 - Changing Exhaust To Something Having Lower Rumble And Deep Sound?

I just got a brand new 2008 F150 supercrew FX2 last wed. I love it, it's my first truck ever and I'm excited to drive it. I wanted to change the exhaust to something that has a low rumble and is deep, not too loud or anything.

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Ford Exhaust System :: Exhaust Leak At Manifold Where Donut Gasket Meets The Catalytic Converters

My truck just started running really loud when it's cold and the leak goes away when it warms up to operating temperature.I did a little bit of investigating and I have found where the leak is coming from at the end of the exhaust manifold where the donut gasket meets the catalytic converters. It appears that the bolts rotted that hold the system together at the gasket. What should I do to repair this? I don't really want to replace the whole manifold because I know I'll break a stud off in the engine because everything is pretty rusty down there. I even took some pictures of the problem....

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Ford F-150 - 1997-2003 :: Exhaust Leak On Passenger Side / Broken Exhaust Manifold Bolts

My wife's 97 f150 4x4 had an exhaust leak on the passenger side. 7 out of the 8 bolts holding the manifold on are snapped off. 4 of them are snapped off 1/8" below the top of the hole on the cylinder head . I am I unable to get a drill in to drill these out. The other 3 I've tried welding a nut on these but they won't budge and I wring the nuts off. If I have to pull the head(something I don't want to do)can I just pull that 1 head or do I have to tear the intake and everything off?

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Ford Exhaust System :: 1994 F250 - Replacing Exhaust?

I have been thinking about toying with my exhaust. I don't have a crazy amount of money. I got a 94 F250 with the 5.8 liter 351. Heres what I was thinking. Get rid of everything after the cat, and then run a single 3 inch pipe from the cat to a flowmaster 40 series, and then exit either right before the back tire or right after it.

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Ford Exhaust System :: Exhaust Pipe Cut Just Behind The Rear Of Cab - No Muffler

i have my 4 inch exhaust pipe cut just behind the rear of the cab right now with no muffler. If i cut it further up maybe jsut under the front seat or so what would this to the sound? would it make it deeper or louder?

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Ford Exhaust System :: Copper Exhaust Coming Off The Headers

Why it won't work. copper exhaust coming off the headers. I have the ability to get it and bend it and how cool would that be copper duals. Why won't it work. If I bolt it right to the headers.

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