Ford Exhaust System :: Exhaust Manifold Leaking / Louder Than Normal Knock When Accelerating


Dec 8, 2008

Leaking exhaust manifold? The truck has a much louder than normal "knock" when accelerating. At first I thought and had some bad fuel in the tank. I eliminated that with a full take of good fuel and some STP but the "knocking" continued. Then I thought that perhaps it wasn't firing on all cylinders but it felt like it had full power. I took it to my mechanic and he said it as a exhaust manifold leak. He said that he has never replaced the exhaust manifold but that it was a "nightmare" and expensive. He also said that it's not a safety issue but on the long run the leak would cause the truck not to pass its emission test. He said the problem was with rusted bolts that would be difficult to remove.

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Ford Exhaust System :: Exhaust Quieter When Cold / Much Louder When Warmed Up

My F150 exhaust seems rather quiet when I first start it up, but after it gets warmed up good, the exhaust is much louder (which I like). I started wondering if I had a crack up front that widened out when it got hot, so looked under it when I got home today with it hot and still idling, but didn't see any cracks. Also I did not hear any noise like a leak. All sound was coming from the side exit pipe. So... what is the phenomenon that would cause this?

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Ford Exhaust System :: Exhaust Leak At Manifold Where Donut Gasket Meets The Catalytic Converters

My truck just started running really loud when it's cold and the leak goes away when it warms up to operating temperature.I did a little bit of investigating and I have found where the leak is coming from at the end of the exhaust manifold where the donut gasket meets the catalytic converters. It appears that the bolts rotted that hold the system together at the gasket. What should I do to repair this? I don't really want to replace the whole manifold because I know I'll break a stud off in the engine because everything is pretty rusty down there. I even took some pictures of the problem....

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Gmc - Envoy :: Louder Exhaust Noise Than Normal When Start The Truck In Cold Weather

I have a 2003 GMC Envoy with 76000 miles on it. I heard a louder exhaust noise than normal when I start the truck in cold weather. I had it checked and was told that the exhaust system was OK but that the noise was because the motor mounts needed replacing. I have never heard of this before. Before I spend this money I wanted to see what your reply was to this question. Is it common for motor mounts to have to be replaced on this type vehicle with this mileage and age?

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Ford F-150 - 1997-2003 :: 1998 - Leaking Exhaust Manifold

I have a 98 F150 4x4 Super Cab 4.6 auto that has a leaking exhaust manifold. I changed both manifolds about 3 years ago and the passenger side bank is leaking again. I haven't gotten into yet to see if its just the gasket or the manifold itself. My question is does anyone know of a set of headers I can put on the truck that will bolt up to the existing exhaust? If I make the switch to headers I don't want to have to redo the whole exhaust system.

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Ford Exhaust :: 1995 F250 - Manifold Gaskets Are Leaking

I have a 95 4wd f250 with a 351w my manifold gaskets are leaking I was wondering if when I that the time to remove the manifolds and probably be drilling and tapping should I go with headers if I should where can I get a very cheap set I'm on a budget...

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Ford Exhaust System :: 2002 F150 - Making Duals Louder

I currently have dual exhausts on my 2002 F150 and that's all I have besides stock for the exhaust system. How can I make it louder without getting rid of the duals?

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Ford Exhaust :: Exhaust Manifold Leak Due To Broken Rusted Bolts

I have a 97 Expedition with the 5.4 engine and 160k miles. Recently while having other work done I was told that I had an exhaust manifold leak due to broken rusted bolts.

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Ford F-150 - 1997-2003 :: Exhaust Leak On Passenger Side / Broken Exhaust Manifold Bolts

My wife's 97 f150 4x4 had an exhaust leak on the passenger side. 7 out of the 8 bolts holding the manifold on are snapped off. 4 of them are snapped off 1/8" below the top of the hole on the cylinder head . I am I unable to get a drill in to drill these out. The other 3 I've tried welding a nut on these but they won't budge and I wring the nuts off. If I have to pull the head(something I don't want to do)can I just pull that 1 head or do I have to tear the intake and everything off?

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Ford F-150 (2004-2008) :: Passenger Side Exhaust Manifold Was Leaking

2005 Supercrew and my passenger side exhaust manifold was leaking. Son of a mother duck that was a joke to get removed. Front two studs broke off about 1/4" below the surface. Manifold is not cracked but putting a straight edge across it's out of plane at least a quarter inch.

Had planned on the dorman manifold but read some poor reviews about it cracking in less than a year and being warped out of the box. There is an ATP manifold with very few reviews but all good. Or just bite the bullet and do shorty headers? The driver's side looks a lot easier to access.

These trucks really weren't designed to be worked on after assembly were they? I had to invent new cuss words. Looks like Ford manifold is disco'd...

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Ford Exhaust :: Running With No Exhaust Manifold

So I needed to replace my exhaust manifold gaskets and bolts and I didn't get the project finished in time. I have school today and have to drive my truck there and it is maybe 2 miles at the most from my house. Is it ok to drive that far with them open? I will finish putting the gaskets on today when i get home and then close them again.

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Ford Super Duty (1999-2016) :: 2005 F250 - Passenger Side Exhaust Manifold Is Leaking

I have a 2005 f250 5.4 no mods. its got 120k and needs a wake up. the passengers side exhaust manifold is leaking to the point of fixing and would like to get some input before the big purchase. my question is, headers or new manifold, and what brands is preferred for both I really don't prefer one or the other i just want the best fix really. Changing coil pack and getting more performance out of them and if so what brand. I would like a boost in lower end acceleration and throttle response, like a programmer or such. and if so what brand once again.

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Ford 7.3L Power Stroke (1999-2003) :: Oil Leaking From Driver Side Exhaust Manifold At Junction With Up-Pipe

I had a fuel starvation problem because Ford painted the inside of the fuel tank and the paint was coming off and clogging the filters and because I foolishly drove it I now have white smoke spewing out of the tail pipe and an engine miss.

I also explained that I thought that the white smoke did not smell sweet like antifreeze, but rather like diesel. (Hoping that a head gasket replacement is not required.)

I am in the middle of doing the Hutch Mod with frame-mounted Racor PS120-2 jar-type screen pre-pump filter and shortening my previous Harpoon Mod and paint stripping and powerwashing the inside of my tank. Next I plan to move on toward the engine issue.

This evening I was under the van with a flashlight and I noticed that there was a black liquid of some sort at the driver's side exhaust manifold where it joins the up-pipe. At first I was afraid to touch it fearing that it would be carbon-sooted water, but it felt and tasted like carbon-sooted diesel.

And since I haven't started the engine in two weeks and it has been routinely near or over 100F in Sacramento, water would have likely evaporated days ago.

Does it make sense if the fuel starvation problem caused an injector nozzle or its cup to crack or to stick open or to otherwise spew unburnt fuel into the exhaust manifold which would cause the white smoke? Obviously, the unburnt fuel must get from the affected cylinder(s) to the tail pipe somehow, which likely means out the exhaust valve, through the exhaust manifold to the up-pipe and through the turbo to the exhaust pipe and finally to the tail pipe.

See pictures at my CP. I can't figure out how to attach them or put them inline here because it still says I can't do attachments.

What is my next move? Remove the driver's side valve cover? If so, what should I look for, etc.?

2002 E350 extended body van 7.3 diesel auto trans converted to 4x4 (bought new)

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Ford Super Duty (1999-2016) :: 2006 F250 - Exhaust Manifold Leaking On Driver Side

Whats the best way to get at the driver side exhaust manifold? I have a leak and its tough to get at. Should I remove the tire and inner wheel well?

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Ford Fuel System :: 1996 - Metal Line Coming From Exhaust Manifold To EGV Valve Rusted On Both Ends

What's the best way to changed a EGV valve on a 1996 Ranger? The metal line coming from the exhaust manifold to the EGV valve, is seriously rusted on both ends. It looks like if I don't heat the metal line, the line will just round out, what's the best way to tackle this job.

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Ford Exhaust System :: Exhaust Leak - No Gasket Or Donut Ring In The Flange?

I tore it apart and there was no gasket or donut ring in the flange. Is there supposed to be a gasket or donut ring? I can feel the leak with my hand. I have retightened & it still "tick-ticks" real bad.

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Ford Exhaust System :: 351w Exhaust Collector Stud Nut Size

I have a 90 bronco with a efi 351w and im missing one nut for the manifold to exhaust pipe flange. I have looked all over the net and can't find the size I know its a 1/2in socket but I need the thread pitch and size, had the parts guy try to sell me the stud and nut kit seem really expensive for just a nut and to install the full kit I have to pull skid plates and the trany supports just to start to get room to do the job, seems like a lot of work to replace 1 nut...

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Ford Exhaust System :: 2003 V10 - Running Little Bit Rough / Exhaust Leak?

I just purchased a 2003 V10 with 270 000kms. The truck had had regular maintenance. It has an exhaust leak and runs a little bit rough. Could the exhaust leak cause the truck to run a little rough or am I dealing with another issue?

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Ford Exhaust :: 2000 - Can Remove Catalytic Converter From The Exhaust System?

Long story, I'll try to make this short, 2000 E250 5.4L What would or could happen if the catalytic converter was removed from the exhaust system?

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Ford Exhaust System :: 2006 - Exhaust System Installation?

Want to install exhaust system on my 06 F350.Tell me,what is the best brand for my truck,I know, very good intake system is from K&N,what about exhaust?

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Ford Exhaust System :: 1996 F150 - Exhaust Making Strange Howling Noise

Ok, probably about 1/3 times i start my 96 f150 4.9 with true duals, the left pipe has a higher pitched howling noise, its a steady tone whether I rev the truck up or not it just gets louder. It will do it for about 6 seconds and then stop. The truck doesn't run badly because of it, but i took her to autozone to get her scanned and they said that the oxygen sensor on the first manifold bank has a slow response on startup. Is that what causes this strange noise, I don't even know how it would make it, it sounds much different from the engine. The right pipe doesn't do anything.

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