Ford Exhaust System :: Catalytic Converter Failure - Engine Knocking Under Acceleration


May 10, 2008

What would cause both Cat converters to fail at 20,000 mi.? Mine went out and the back pressure caused the engine to knock under acceleration. Also blew out an injector and plug. Luckily it was under warranty but wonder what could caused it.

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Ford Exhaust :: 2000 - Can Remove Catalytic Converter From The Exhaust System?

Long story, I'll try to make this short, 2000 E250 5.4L What would or could happen if the catalytic converter was removed from the exhaust system?

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Ford Exhaust System :: Catalytic Converter Locations

I have a 2001 Ford F250 Diesel. I recently cut the 4 inch exhaust pipe right behind the end of the cab cutting off the muffler and I thought the catalytic converter as well. I was talking to another super duty owner and he said he thought there was another catalytic converter further up in the pipe. Is this true? If so, how far would would I have to cut it to cut it off. Would this make the truck any louder...wouldn't mind if it did.

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Golf IV R32 :: Exhaust System - Clamp Connecting Resonator And Catalytic Converter Leaking Around The Edges

The clamp connecting the resonator and the catalytic converter is leaking around the edges. I changed the bolts and tightened the clamp but still leaking.

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Prius (2001-03) :: Loud Noise Coming From Exhaust System / Catalytic Converter Replacement

After hearing some loud noise coming from my exhaust system, it was determined that there is a hole (from rust) in part of the cat. assembly. Three shops advised for replacement, there are no aftermarket products for this unit. I have NOT gotten any error codes, the only problem is the noise. What to do? The car is 10 years old with 86000 miles. I have been reading about some of you getting just the one piece and having it welded on, but I do not believe any of the shops here will do that, and indicated that it would be a very temporary fix.

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Ford Exhaust :: 2000 E250 - Catalytic Converter Clogged

I own a 2000 E 250 Econoline van with 170,000 miles. I've been encountering loss of power on acceleration for months. Terrible gas mileage (8-10 mpg) and just recently, I get that rotten egg smell when I gun it and and travel above 65/70. I can feel heat from under the van when i step out as well. I've been blowing individual coil packs every other month after a long drive with a lot of inclines. It all points to a clogged catalytic converter. This van has 3. A front left and right by the manifolds, and a large one before the muffler. My question is, what causes them to go bad? I want to fix the cause before spend the money on new cats. Ive heard a rich fuel mixture could do it. Are there sensors that need to be changed?

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Ford Exhaust System :: Exhaust Leak At Manifold Where Donut Gasket Meets The Catalytic Converters

My truck just started running really loud when it's cold and the leak goes away when it warms up to operating temperature.I did a little bit of investigating and I have found where the leak is coming from at the end of the exhaust manifold where the donut gasket meets the catalytic converters. It appears that the bolts rotted that hold the system together at the gasket. What should I do to repair this? I don't really want to replace the whole manifold because I know I'll break a stud off in the engine because everything is pretty rusty down there. I even took some pictures of the problem....

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Golf IV / Jetta IV :: 2001 - Exhaust Rattling / Catalytic Converter

My exhaust on my 01 was rattling. It was coming from the catalytic converter, I assumed it was the heat shield. Put it up on the lift and lo and behold it was something in the cat that was rattling. I was popping a code for the cat anyways so figured I'd just swap it out. Fast forward to tonight. I get the car back up on the lift and I wiggle the cat but no rattling? I go farther back to the first muffler/resonator now it's rattling. It's not a hanger or a heat shield or metal to metal on the outside, there is obviously something of substantial mass inside of it I can almost feel where it is by wiggling around. I chose to wait and cut the exhaust up a different night because I plan on taking that section out as well now, hoping to get out whatever is rattling. If not I'll just have some spare pipe on hand to replace it.

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Suzuki - Xl7 :: Exhaust Heat Shield On Catalytic Converter Fell Off

My wife drives a 2001 Suzuki XL7. While she was out, the exhaust heat shield fell off the catalytic converter. My question is does this affect the car's ability to function in any way? Is it still safe to drive? My wife is freaking out over it.

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Toyota - Prius :: 2004 - Catalytic Converter Rattling Under Heavy Acceleration

Toyota says the code is P0420 and the Catalytic Converter is rattling under heavy acceleration showing the Catalytic converter is bad and should be replaced. Toyota wants 2,334.00 which seems very high to me. Is it the Catalytic converter? The car is a 2004 Toyota Prius.

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Toyota - Repair - Corolla :: Loudest Rumbling Exhaust Sound / Catalytic Converter Replacement?

Yesterday my 1995 Toyota Corolla (which runs well otherwise) started making the loudest rumbling exhaust sound I've ever heard whenever I stepped on the gas pedal. It also felt like it had trouble accelerating when I would try to get going after a stop. I took it to a mechanic right away, who says it needs a new catalytic converter and resonator pipe.

My boyfriend says this is a repair he could do. He has done some car repair and worked with a mechanic before, so I am considering trusting him on that, but I don't know what types of repairs he's done before and I know he has never worked on this model. What would you take into consideration whether or not it would be safe to attempt this repair at home?

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Ford Exhaust System :: CAT Delete / No Catalytic Convertor

i just bought a cherry bomb glass pack and an exhaust system from summit. I am considering running no catalytic convertor. Anything i should know? I know it wont pass inspection but my truck wont pass right now anyway. I am more concerned with loss of power, or worse gas millage....

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Ford - Mountaineer :: 1997 - ABS Always On / Engine Light Comes On Occasionally With A Catalytic Converter Fault

The wife's 1997 Mountaineer, 5.0 with all the bells and whistles, Every time she stops, wet, dry, snow, any type of surface, the ABS brakes activate just as she comes to a stop. Heavy pressure, light pressure, doesn't matter. She says it sounds like a cow mooo-ing. 138,000 miles. New pads and rotors were installed 40K miles ago (about 3 years ago) she doesn't drive much but the noise is aggravating. No check engine light, or ABS light. Seems to come on when it gets below 10mph consistently. The Engine light comes on occasionally with a catalytic converter fault, replaced the converters but still get the light. I don't think it is related.

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Town Car :: 4.6 Engine Catalytic Converter Location?

I have a 2000 Lincoln Town Car with a single exhaust system, part of/attached to the frontal area of the exhaust "Y" pipe are two lumps with heat shields, the muffler is obvious in the mid-section of the car, but are those "lumps" the catalytic converters, and if so, why two when the older cars had only one?

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Golf V R32 :: Check Engine Light On For Catalytic Converter

105,000 miles on my R32, starting to get check engine light for catalytic converter. Any cheaper options to VW originals that won't harm performance?

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Ford F-150 (2004-2008) :: 2005 - Catalytic Converter Rattling On Driver Side And Check Engine Light Is On

My cat converter is rattling on driver's side and check engine light is on. Rattle is the inside of the converter, not the heat shield. How much $ and what kind of converter replacement is recommended?

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Mini - Cooper :: Engine Burning Oil Effect On Catalytic Converter?

Minis are renowned for oil burning. They're replacing engine due to excessive oil burning. Are O2 sensors and Catalytic converters also effected, and should they replace them as well?

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Honda - Cr-v :: Check Engine Light On - Faulty Catalytic Converter

The check engine light on our 2005 Honda CRV (146,000 miles) came on and stayed on. After a week of driving with the light on we brought the car to the dealer to have it checked. The dealer diagosed a faulty catalytic converter given a P0402 diagnostic code and didn't think the P1078 code for the intake manifold a problem. The dealer also stated that the oxygen sensors were fine. We declined the dealers offer to replace the catalytic converter for $2,170 and the check engine light was reset. After two weeks of daily drifting and 1000 plus miles the engine light is still off. Did we actually have a problem? Why hasn't the light come on again?

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Nissan - Sentra :: 2002 - Check Engine Light On / Catalytic Converter?

I live in CA and recently my car passed the smog test, but failed inspection because the check engine light on the board was on. When the diagnostic test was done, it said there's a problem with the catalytic converter. It's so frustrating because the car's emissions are within limits. , I was thinking... Is there a way to get the catalytic converter to run cleaner without replacing it? If it can run long enough to pass the diagnostic test, my car could pass inspection.

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Toyota - Camry :: Check Engine Light Came On - Failed Catalytic Converter

I had my local garage do their electronic check when my check engine light came on. They said the code they got indicated a failed catalytic converter and quoted me $720.00 for a California compliant replacement, including labor. I live in Connecticut. I'd like to take a few days to get a second opinion and second quote, but the garage manager said that driving it in this condition would risk fouling the oxygen sensor, which I recently replaced for a couple hundred bucks.

Should I be concerned about fouling the oxygen sensor by continuing to drive the car? 2000 Toyota Camry...

I looked under the car and the rear attachment bolts to the converter are rusted beyond recognition. I'm tempted to try replacing it myself but it may be a bit beyond my skills.

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Sebring - Chrysler :: Check Engine Light Came On And Code Came Out As Catalytic Converter

2004 Chrysler Sebring Sedan, 4 cylinder dual-overhead cam. My check engine light came on this morning and the code came out as the catalytic converter. The car seems to be running fine, at least no recent changes. I'm debating replacing this vehicle soon, and I'm wondering if it's worth working on the catalytic converter. I recently replaced the cam shaft position sensor as well.

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