Ford - Explorer :: 1991 - Jerking Intermittently And Sometimes Quite Severely


Nov 9, 2013

Anyway I have a friend with a Mazda Navaho. 1991, 5spd transmission

It jerks intermittently, and sometimes quite severely. Myself, and 4 other ASE mechanics, and 1 "old ford guru" are stumped. We know we have ruled out the clutch for sure....

We think It started when my friend put a clutch in it. He did not have the flywheel turned . When we looked at it, we were all convinced this was the issue....drive test and dumping the clutch in and out at cruising speeds could replicate the issue. However, he had just bought the truck, and it needed a clutch, however the jerking we think was happening before, but we didn't know as we couldn't drive it till we put the clutch in it.

So we re-did the clutch...had flywheel machined, and got a warranty replacement clutch just in case, and put it back together.

Same issues. so we checked, and tested.

1. Fuel pressure test- passed, no issues
2. Checked fuel regulator for leaks - none
3. Checked for and found no vacuum leaks-none
4. Swept, and actually replaced (3 times) the TPS -is working fine
5. Replaced the MAF - Thought we had it, as we disconnected the MAF and jerking seemed to go away instantly...however few days later jerking returned, and driving with MAF unplugged still jerking.
6. Replaced Ignition Module, checked coils, plugs etc...actually replaced plugs and wires as well
7. Disconnected Transfor case plug to make sure it wasn't the issue as well.

I really don't know what else to check. The motor runs fine, the trans shifts smoothly...the clutch is new and was done correctly. I run a small auto shop, and we have access to Mitchells, All-Data, and Identifix....all were no dice. It seems you try and research jerking and hesitation all the hits come up for Auto trans and Torque converter lockout issues. This truck is a 5 spd .....

I have owned many Aerostars back in the day (loved em, same 4.0) and I have never seen this

The jerking is random and intermittent...symptoms would be similar to a small child flicking a light switch on and off rapidly when it does it. power, no power, power, no power, and rapidly...it feels like someone herky jerking on the clutch but we have ruled that out....its definitely electrical.

Also, and naturally, even though it is Obd I we have checked and there are no pending nor stored codes....PCM thinks everything is hunky dory. No backfiring, no smoke, no misfires....runs like new except this perplexing issue.

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Ford - Explorer :: 1991 XLT Won't Start - CEL Is On

1991 Ford Explorer XLT, 4X4, 4.0L push-rod motor, 315,000K

Problem Part 1: Excessive fuel consumption

Codes for O2 sensor, system lean, some black smoke, unburnt fuel smell, some slight hesitation when accelerating from a stop

I replaced the 02 sensor, replaced the IAC, cleaned the MAF, replaced the coil pack, replaced the plugs, replaced the plug wires, replaced fuel filter, replaced air cleaner, replaced the PVC valve changed brand of fuel, checked tires and "brake binding" - NOTHING. Truck ran "fine" other than excessive fuel consumption. I decided to replace the fuel pressure regulator and before I could get to the parts store we have...

Problem Part 2:

Truck begins to lope along like there is one bad cylinder. It sometimes "fixes" then comes back (all this over a period of 3 days).

Day 4 it's dead - no start.

The motor cranks, the fuel pump "pumps" 3-5 secs KOEO fuel line is clear, return line is clear, filter is clear. There is fuel at the Schrader valve (do not know pressures) and the electrical system seems OK (sparks to all 6cyl). I believe the crank position indicator is OK because the CEL is on KOEO but goes out when cranking. I have no codes because I needed to remove the battery to re-charge. Fuel pump fuse is OK.

Only other information that may (or may not) be relevant is that lately it is slow to heat up. It does not come off "cold" (for the last 4 days). Maybe it's the thermostat or temperature sending unit? Maybe it's because its -30C here. It heats up fine if I block the airflow across the radiator (the old carboard solution).

I have not checked the relay. Where this unit is on the 1991? Don't say fuel pump.

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The trans shop said the transmission needed to be rebuilt. Guy told me they've seen problems with the Impala transmissions and, if I remember correctly, that the parts used inside aren't the best. Looking for a second opinion, I took the car to a Chevy dealer. The dealer was not able to experience the jerking. I had the trans service done (80,000 miles at the time). The problem persists to this day and has not, noticeably gotten worse. I decided to take the car to another dealer last week. Same thing: the dealer could not create the jerking issue. Again, this issue is very intermittent.

I am not sure what to think or do at this point. I called a couple shops around town and have gotten the following advice/information:

1) Bring it in and we can see if we can recreate it, but can't guarantee it.

2) The transmission needs to be rebuilt (this without even looking at the car).

3) Wait for the problem to get worse so that it CAN be diagnosed properly.

One guy said he didn't trust the dealer mechanics, that they "just drive around the block once." I am not sure what to do?

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Warranty runs out at 75k, so I think I'm going to take it to AAMCO to have them check the tranny and see what they say.

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Lately my truck has been acting funny. About 1 out of 3 times I start my truck and put it n reverse it starts doing what I would describe as a hesitation. If I sit for about 10 seconds, it will stop. But if I move while it is happening it will move and jerk as if i was slightly hitting the brake constantly (no the parking break is not on). It will continue when I throw it in drive until I give it some gas. From then on as far as I can tell there are no problems. It doesn't do it every time. I went in for an oil change and they told me I will need to replace the belt soon, so could that be the culprit?

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The wheels have been balanced and rotated. The movement the steering wheel is not side to side, like I have experienced with imbalanced wheels.

The shocks look fine and I am told that they are OK by the tire dealer . I have never had this kind of a problem with bad shocks. The vibration is just too rapid.

Before I take the truck in for the mechanic to inspect it, I would like to know what the problem might be.

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I was driving, nothing out of the usual, this car is my daily. Stopped because of traffic and my car died in the middle of traffic, the gauges (tach, speedo, gas, etc) spiked immediately, which I assumed meant loss of electricity, but my radio, headlights and everything else stayed on. The oil and Battery lights came on as well. Tried to start it, it was trying to start, and was cranking quickly, but wouldn't turn over. I got it out of traffic. I pulled my amp power and the car turned over and started driving like normal, so i figured there had been a short in the wire and that was what caused my issue. Drove about a half mile down the road, car shut off again, car said it needed oil this time. checked the oil, there was plenty, but i put more in to be safe, and it turned right over and i managed to drive it about 30 minutes and got it back to my house.

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