Ford - Explorer :: 2001 - Crank But Not Firing?


Oct 27, 2013

Been battling this for several months. Sometimes, the truck will crank but not fire. Several attempts, then apply gas pedal, eventually will start. I have read through and searched much of this forum. Let me start with this, every part I have replaced has been with Motorcraft parts. I have done the following:

1. Replaced IAC. Ports are very clean.
2. Replaced fuel pump & filter.
2. 5 Voltage at pump connector is good AND it lights a heavy bulb. Not losing voltage to pump.
3. Replaced MAF sensor. This changed it. Stopped doing the no start for about one month. Then began doing it again.
4. Replaced MAF connector, soldered in a motorcraft connector. Good for 3 days.
5. Have checked connector pin tension and condition at crank sense. Good.
6. No codes.
7. Always shows RPM on scan tool while condition is present.
8. Once it starts, it never dies, not rich, not lean. Fuel trims are great and runs mint.
9. Technician is now in loony bin.

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Ford - Explorer :: 2001 Sport Will Not Crank Nor Start

I have an Explorer Sport 2001 that will not crank nor start. I have replaced the following:

Crankshaft, camshaft sensors
Ignition coil
Ignition switch, neutral safety switch
Fuel filter
Fuel pump
Starter

The battery is less than 6 months old .. Still, the car will not crank, will not start. I have spark, voltage and fuel.

The PCM does NOT communicate with the scanner. I purchased a used PCM off of eBay. This one does communicate with a scanner and gives the following DTC codes:

P1120-- Throttle Position Sensor out of range
B1601-- Unprogrammed Pats Key

Since the car is in the Caribbean I can't tow it to a dealer.

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I have no electrical schematics, where the ground for the starter relay comes from ? If I remove the relay and run jumper wires from the box to the relay, i can make the vehicle crank when i apply another ground source to the relay....but it just cranks, will not start.

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Tonight she called me from across town and it won't start at all, cranks like wild but won't start, chug or anything.

The WTS light is working fine, the truck runs great and idles smooth all other times, just been giving grief when starting in the mornings (warm outside 70 degree plus ambient temp). I haven't had the truck do it to me but she has explained it well enough.

I do get a SES light for overboost when I run it hard (PHP tuned) but it always goes away and hasn't caused any issues. Could this be the ICP acting like this? If so, is it true that I can just unplug it and the truck will start by using default pressure?

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Winched onto a trailer and brought it 90 miles home. Winched it off and pulled to the garage. Looking from above i looks like this is a straight forward solenoid / starter / hot wire to the battery. No switches/ etc in between. Though i would try it one more time ... clicked key on and off 3 times and truck started on the 4th turn.

Tried it 6 times over 2 minutes and it started every time.. I am thinking the starter and solenoid don't owe me much after 11 years and 165k miles. Plan to check the cable and ends also.... Just wondering an specific known problem with the starter / cables before i jump in.

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I'm fearing the engine is seized as I've tried manually turning the engine with a socket on the crank pulley bolt and even with a breaker bar I can't get it to move. The thing ran fine a week ago and I can't imagine this thing would seize at barely over 100k miles, not hydrolocked or anything I can think of, are these engines prone for spontaneous seizure or am I missing something?

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