Ford - Explorer :: 2003 - Power Steering Pump Removal / Replacement


Oct 10, 2011

I have a 2003 Ford Explorer with Power Steering problems. I have read and tried all the solutions I found here, except replacing the pump. Seems like it is the pump. Oil was burnt, I flushed twice. I checked the rack and lubed as identified in another post, same jumpy hard to steer issue. Anyway, now I am trying to remove the Pump. I have removed the reservoir and am trying to remove the pump. I have the top two bolts out, but cannot get to the bottom tow bolts. How do you access them? Do I need to remove the lower radiator hose, and / or the oil filter?

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Trying to replace my steering stabilizer and in the process I broke the nut close to the steering box. Would not budge so used a bar and well I broke it. Now I can't pop it out am I doing something wrong? Here are a few pics. I'm totally bummed nothing seems to be working for me.

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Ford 6.0L Power Stroke Diesel :: 2006 - Power Steering Pump Replacement

When replacing the power steering pump on my 2006 should I go OEM on the pump or save some money and get a Napa or aftermarket remaned unit with the pulley installed? Also, whar is the fluid capacity of the power steering system?

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Ford Escape / Hybrid :: 2005 - Power Steering Pump Replacement

We are a 2 Escape family. We have an '03 and an '05 - both 4WD and 3.0 V6. My college freshman son purchased the '05 this summer to get to and from his summer job. It has a little over 173K on the clock and it has a power steering leak, so I decided to try to tackle this one.

There is a fairly good video on YouTube on replacement of the power steering pump on an '03 - but apparently on the '05 Ford decided to relocate the pump from under the upper right engine mount to a lower location closer to the front bumper so the video is not of much use in this case.

I have searched the web and this site but cannot find any tips or instructions to replace the power steering pump on the '05. The Chilton Manual I have does not acknowledge the difference in the power steering pump location on the '05 and only provides the procedure for those Escapes where the pump is located under the upper engine mount.

I think I may be able to get better access by removing the inner fender plastic and perhaps the front bumper cover, but would really like to know the accepted procedure before I start tearing into this one.

One interesting bit of info regarding power steering fluid on these vehicles. Ford designed them to use automatic transmission fluid (Mercon) instead of power steering fluid. Initially, when I saw the leak, I thought it was a tranny line leak. Then I traced it to the front of the engine which is totally on the opposite side of the vehicle from the tranny lines.

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Ford Aerostar :: Power Steering Fluid Leaking - Pump Replacement?

Proud owner here of a '96 3.0L RWD Aerostar Utility Van with about 138k miles, and leaking power steering fluid. At this point I'm replacing fluid from zero every time I have to drive it which is about once a week. I've located the leak and it seems to be coming from the pump/reservoir around the pressure hose. The hose is loose as in i can move it around a bit, but from what I've read, this is normal and the hose is supposed to be like that. I figure that at this mileage, with so much air going through the pump, all the crazy squealing and whining it does even when full, at this point it probably makes sense to replace the whole pump while I'm in there, as opposed to just doing the reservoir. Anyway, I'm planning to do this in a couple of weeks, and have some questions...

1) The pump - I've read on this forum that the best way to go on brand of the pump is Motorcraft.

2) Hoses - I'd like to replace the hoses coming out of the pump while I have this thing all taken apart, but I'm not exactly sure what parts to get. I know one is the pressure and one is the return, but there are variations of each based on the research I've done. The parts on the Napa site have different descriptions like "with switch port", "without switch port" "56in hose" "26in hose", and so on. Which ones I need, specifically the ones connecting directly to the pump? I havent been able to find anything in my research online, in Haynes, or Chiltons manuals.

3) Washers - Whether or not I replace the hoses, should I replace the washers at the connection point? Chilton's seems to recommend replacing them. Will they come with the new pump?

My local auto parts shop has the pulley remover/installer for me to rent so I've already got that squared away. I'm pretty sure I've covered all of my bases otherwise.

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Accord :: 2005 V6 - High Pressure Power Steering Hose Removal / Replacement

How to remove the "high pressure" power steering hose. I have drained the fluid, disconnected from the pump, and also from the rack. Removed the center clamp, and got it all "loose". However, I cannot seem to figure out how to "fish" the hose out. There is a long piece of metal tubing that connects into the rack, and it seems to be resting above some cross member that is not removable. Went to the library, and searched the AllData Online manuals. On the "How to replace the High Pressure Hose" page, it only showed a diagram of the power steering system, with no written description on how to remove the hose. I am not on a lift, but jacked up and supported and on my back under the car with the right wheel removed. I am stumped, and the new hose is due to arrive soon.

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Ford 7.3L Power Stroke (1999-2003) :: Water Pump Removal As A Unit

I have a 99 SD 7.3 with 210K miles. It has the OE water pump, clutch and fan. I am replacing every thing from pump to fan including pulley, thermostat and sensor. The question is can every thing be removed as a unit? I don't see why not but never did one that way.

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Touareg :: Power Steering Pump Replacement?

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Ford - Explorer :: Howling Noise From Power Steering Pump On A Cold Start At Near Zero Temperature

My power steering pump in my 05 Explorer 4.6L V8 is starting to howl it's displeasure on a cold start at near zero temperature. It doesn't do it when warm.

I thought I would change the fluid but the owners manual says to use Mercon ATF, but Ford now sells Mercon V as power steering fluid. It also warns not to mix the two kinds.

So, which one should I use? And, which way to change it, siphon pump the reservoir and replace with new a few times, or let the pump pump it out and replace as it goes?

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Intrigue :: 1998 - Power Steering Pump Replacement

How to replace the power steering pump in a 98 intrigue S113800?

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Honda - Accord :: 2000 - Even After Replacement Of Power Steering Pump Still Getting Whirring Noise?

2000 Honda Accord. Lots of whining-whirring noise when turning the steering wheel so I replaced the power steering pump. Then replaced the fluid and I did use the Honda fluid. But even with the new pump and fluid I'm still getting the whining-whirring sound from the pump when turning. Now what?

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Ford 7.3L Power Stroke (1999-2003) :: Airbag / Steering Wheel Removal

Having searched I believe that I need to remove two torx screws from the back of the wheel to remove the air bag. These have that damned protrusion in the middle so I'll have to find and buy a torx driver just for that job. What size is it?

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Subaru - Outback :: 2008 - Power Steering Pump Replacement / How To Adjust Belt Tension

I'm about to replace my 2008 Subaru Outback's power steering pump. Only question is: How do I adjust the belt tension? Looks like the pump is stationary, and I suspect the alternator is the key, since the belt turns that as well.

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Ford 7.3L Power Stroke (1999-2003) :: F250 - Water Pump Replacement

How hard is the water pump to replace on 1999 f250 7.3 ...

Any thing special i need to know before tackling this job ...

Also is there any step by step instructions ???

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Ford - Explorer :: Driver Side Steering Arm Removal?

Working on power steering upgrade and removing old components. 51 f1 mostly stock with safety updates. I have the drivers side steering arm loose, but cant seem to remove it. Is there a cam or pin I am not seeing? Couldn't find any reference in shop manual. Removed cotter n nut. Used air hammer gently. Pushed forward 1/2" n then stopped. Swivels vertically.

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Ford - Explorer :: 2003 - Windshield Washer Fluid Pump Not Getting Power

I have a 2003 Explorer Sport and the windshield washer pump is not getting power. Owners manual does not show fuse or relay locations.

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Ford 7.3L Power Stroke (1999-2003) :: Replace Power Steering Pump?

So, I'm replacing the Steering Box today and read an article that said you should replace the pump at the same time. what do you all think?? I have clear access to it now and they are not all that expensive?? Or are the ford one's bullet proof and leave it alone???

I don't have any leaks and it feels ok I guess..just pushing close to 200K on it.

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Ford 7.3L Power Stroke (1999-2003) :: Power Steering Loss Intermittent - New Pump?

I have a 2000 Excursion. This weekend, I noticed some intermittent failure of the power steering where it seemed like the pump was not engaging and then would all of the sudden. Deciding to try to head off a failure, I got a reman unit from Oreilly and installed it this morning. It was fine when I tested, had good brakes and went locked to lock quietly without fuss. Let the house and within a mile, I lost steering and brake assist. I stopped and turned around, but what I am noticing is that at idle, I have no power steering, but when the RPM's are up, I do.

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Ford 7.3L Power Stroke (1999-2003) :: Power Steering Pump Camp Keeps Coming Off

My power steering pump camp keeps coming off. Almost like it's got too much pressure. I'm stumped as to why but it makes a mess whenever it comes off.

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Ford 7.3L Power Stroke (1999-2003) :: Replaced Power Steering Pump / Gear Box Still PS Bleeds?

I just replaced my power steering pump and gear box and I flushed the system until the fluid came out good. I have done the whole lock to lock and pump the brakes but nothing is getting better.

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Ford 7.3L Power Stroke (1999-2003) :: Hose Seal Leaking At Power Steering Pump

Looking for a write-up on replacing the seals on the hose that leaks at the power steering pump? I replace them once but may of over tightened them. I pour in atf and see it dripping on drivers side of power steering pump. Can I just use regular o rings?

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