Ford - Explorer :: Gas Fumes / Smell In Cab


Apr 14, 2012

I don't drive this car often. I primarily use it for towing a 6000 lb trailer during the "good" season. I drive it once a week during the off season to keep the rust off and the "blood running".

NOW its got some kind of gas fume issue. No DTC's set. Windows up, fan on low, Nothing on startup. Nothing when driving. I smell it slightly when at a stop light and then it fades away. I smell it strongly when backing up to park.

Almost as if it has something to do with fuel sloshing around in the tank. There is no visible fuel on the ground. But it doesn't take a large amount of fuel to make a BIG smell. Fuel cap is tight. I am averaging 19-20 mpg. (I drive like an old man). Where do I start?

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I have an '04 f150 4x4 5.4L lariat new body style, I purchased it a few months ago. (I had an '03 f150 4x4 5.4L lariat that I am comparing the new one to) It seems like this 04 doesnt want to get up and go,(like the '03 did) best way to describe it is like having a potato stuck in the tail pipe. then after driving it for a few weeks I got CEL I think it was P0140, the day I was going to change bank 1&2 sensors 2, the code went away. So I didn't change them.

I instead opted to change the plugs (all plugs came out fine) now I notice a fuel smell when I let off the accelerator,(not sure if I smelled it before) its like a boat exhaust smell- not a raw fuel smell. I am wondering if all these things add up to a clogged or partially clogged cat or just a bad o2 sensor, I dont to spent $100+ for the rear two o2 sensors and still have the same problems, nor do I want to replace the cats and find out it was the o2 sensors all along. when I smell it in the cab, I do not smell it anywhere else, like: under the hood, or any where else under the truck, nor do I see a leak under the truck.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Diesel Fumes Smell?

2002 Excursion 4x4 7.3 PSD 90,000 miles Hydra Tuner

the past few days I started smelling diesel fumes in the cab of my truck with bent on and also at the front of the truck when installing new bumper and winch. It's not real strong in the cab but pretty stout at the bumper. I have poped the hood and made a quick visual inspection and from underneath the only evidence of any leak is some power steering fluid which is a different issue (I think)

a week or 2 ago I was cleaning the Ex and noticed 2 or 3 drops of red fluid on the concrete under the Ex I crawled under and looked up and the steering knuckle was pretty wet. Popes the hood and took a look from the top and the power steering pump was sticky and dirty but the only fluid was on the top of the cap.. I'm not real familiar with the set up on the Ex but I have heard the PS support the break booster. From visual inspection it seems as though the fluid is coming they the small (vent?) hole on the cap. What I can/need to do to stop this?

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I saw from other post on the forum that this tube has one time use fitting on both ends and that a special tool is needed to torque the fittings. Dropped it off at the dealer yesterday and they are replacing the line today.

I tell you all this because the Dealer said that their records show my car had the short block replaced at 24000 miles. When replaced they probably didn't torque the line correctly causing it to leak.

The question I have is, Should I be more or less worried about the bottom end of this engine now that I know it has been replaced? The car has 44000 miles on it now.

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I have been hearing a little bit of road noise on the driver side so I'm thinking some fumes are coming in from the door seal (although it looks fine).

Sometimes it's bad enough that you have to open the windows or you will feel sick. It passes within 5 minutes or so and the car is fine after that. It only happens right after ignition for a few minutes.

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I read in the Gen II forums about a loose oil filter cap. I checked mine today. I was able to turn it about 1/2 inch. Now, I'm getting headaches after I drive for more than 15 minutes or so. I've tried switching the circulation but I can't tell which way is better.

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My husband took the filler neck off and inspected it. No blockage or damage was found. It was reinstalled and the same problem came back. This time we traced the lines back to the charcoal canister and removed it. It is from this port that the raw gas fumes are escaping to the atmosphere. I should point this out: the gas smell only occurs when the car is running. If I have been driving it for a few minutes and it has warmed up then it is quite strong. There are no fumes when the car is turned off and cooled down.

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