Ford F-150 - 1997-2003 :: How To Patch Puncture Hole In Steel Gas Tank


Jun 5, 2016

Suppose a puncture hole were to inadvertently appear in the bottom of my gas tank? What would be some good ways to plug the hole? I'm thinking a fine thread stainless steel flat head screw that was screwed into a tapped hole with special glue/sealant and a washer would probably work.

You're probably catching on now... A non electric drill would probably be best to drill into the bottom of a full gas tank but all I have presently are battery powered and 100volt drills.

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Prius C :: How To Patch A Hole In Undercover On Driver Side

So wifey ran over a metal something... It bent the front left rim (fixed already) and it also made a hole in the undercover and the now there's this buldge on the driver side floor board. Been trying to find a way to patch it up and is it smart to just hammer the buldge back down?

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Ford F-150 - 1997-2003 :: 1999 - Steel Brake Line Rusted And Leaking

1999 F150 has rusted and leaking steel brake lines. I need to replace all of them but do not know if you have to fabricate them or can you buy the complete kit. I am also confused with the flared end. Have not worked with that type of flare. If they need to be purchased where is the best place to buy them ?

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Ford F-150 - 1997-2003 :: Hole In Driver Side Header

So I have a 97 f150 with a 4.2. the driver side header has a hole in it. Any tip or trick on pulling that bad boy off without busting the studs? ow ya she has 352k on her, I am guessing those nuts wont want to move...

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Ford F-150 - 1997-2003 :: Coolant In Spark Plug Hole

Okay so I was getting the misfire in cylinder 3 so I pulled the plug out and it had coolant in it. Does that mean it needs a new intake manifold gasket? That is what the guy told me at the parts store. Also can I drive it like this or will it damage the engine?

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Lexus SC430 :: 2002 Hard Steel On Steel Knock Sounds In Front

I have had my struts replaced at local gas station. Unfortunately, there is now an occasional hard steel on steel knock in the front. Very weird indeed.

Is there something they may have missed when they installed them?

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Ford F-150 (2004-2008) :: Hole In Fuel Tank

Someone stabbed a hole in my gas tank to steal my gas i'm guessing. Is there a safe and correct way to repair the tank, or do I need to get a new one?

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Metro :: 2000 - Hole In Gasoline Tank Fill Tube

2K Metro has a hole in the gasoline tank fill tube, between the gas cap and tank. It doesn't leak only when putting gas in. Is this hard to change or patch? I just found a replacement fuel filler neck. Is this hard to change. Can you change it with gas in the tank if you're careful?

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Fiat - Abarth :: 1972 - Gas Tank Has Larger Filler Hole

i have a 1972 fiat abarth and the gas tank has the larger filler hole for the old leaded gas fille nozzles Can i buy an adaptor for the gas tank filler hole to accomodate the new skinnier gas filler nozzles?

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Ford F-150 - 1997-2003 :: Gas Tank Strap Was Broken

I got a new to me 1998 F150 a week or so ago but it got parked quickly when I realize the gas tank strap was broken. I took it to a dealer today and they replaced the strap.

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Ford F-150 - 1997-2003 :: 1999 XL 4X4 Run With Only Rear Gas Tank?

My 99 F150 with 200K miles, but running like new, dropped the rusted front gas tank today. I removed it and would like to use the rear tank which is almost new - put in last year.

Is it possible to make it go with only the rear tank? This is only a plow truck (no plates or insurance) just used in my driveway! Top speed for me 4 MPH. hOW TO BE able to get it to run with only rear tank?

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Elantra HD (2006-10) :: 2007 - Hole In Bottom Of Windshield Washer Tank

We just purchased a used 2007 Elantra sedan. Noticed it was out of washer fluid when we got home. Went to fill it and as I was pouring in the washer fluid, I could hear it running onto garage floor.

When I looked underneath, I see there is a hole, 1 1/4" in diameter in the bottom of the tank. Obviously something was supposed to go in that hole. Low fluid sensor perhaps...even though I don't have a warning light indicator on my dash. The owners manual indicates that this light indicator on certain models where equipped.

Since my model is not equipped with this feature, is there a rubber plug or grommet that should plug up this hole?

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Ford F-150 - 1997-2003 :: Rear Fuel Tank Overflow

1996 F-150 5.0... So I bought this truck a couple months ago for a really good price and its my regular vehicle that I use daily. While driving I switched tanks from the front to rear and when i reached my destination i noticed that fuel spilled from the cap, I opened the cap and fuel overflowed. I've read in forums saying that its the Fuel Pressure Regulator or the Fuel Tank Selector Valve . It still drives and runs fine, but I would like to know which part its specifically causing the problem?

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Ford F-150 - 1997-2003 :: 2000 - Hesitation When Tank Not Full

Recently purchased a 2000 ford f150 4.2l. started hesitating when i would try to accelerated stressed or when a.c on. if i drive it like a grandpa wont do it. filled up the gas tank and it completely went away. the second it went down to the 3/4 line, started hesitating again. mind you when it was full even with the a.c on and going 80mph on expressway it would not hesitate.

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Ford F-150 - 1997-2003 :: Gas Tank Leaking - Low Fuel Light Came On?

My '97 truck has over 315,000 miles on it, original fuel tank, 30.1 gallons, replaced fuel pump maybe a 9 months ago. No gas gauge problems until today. Bought gas this AM and had about 3/4 of a tank. During my drive home (56 miles round trip), noticed the gauge was read about an 1/8. Had monsoon rains today, so I wouldn't have noticed any gas pooling under the truck or a smell if it was suddenly leaking. On the was to fuel up, low fuel light came on. Bought only 5 gals of gas in case tank was leaking and I have to drop the tank. Low fuel light out after restarting the engine but the gauge reads the same, about an eighth? Diagnostic ideas? Won't really be able to examine the tank for leaks until things dry off, probably tomorrow. Diagnostics??

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Ford F-150 - 1997-2003 :: Code PO453 / Gas Tank Low And Running Out Of Gas With No Warning

1997..FordF150 4.6L 4x4 Manual transmission ~~

To start ... truck seem to be having misfire issues one day...first thought was gas tank was low and running out of gas with no warning from low fuel light. Made it to station got gas no more trouble. Week or so later climbed in truck that morning went to start it and felt like it was running off 4 cylinders, shaking, misfire and engine light flickering constantly.. eventually died left it off took the Harley to work...

Later that evening after I got home put scanner on it got a code PO453 "Evaporation Emissions Control System Pressure Sensor High Input".. Looked it up.. found the location to be on top fuel tank...first thought great gotta drop tank to replace sensor... after the scan reset sensor. Next mourning started truck ran great ..no engine light... took it for a spin no problems parked it. Next mourning going to work started it same problem...Shake Rattle and Roll...

Friend told me to unhook ground cable to reset computer... did it..left it for couple hours..hooked it back up..started fine..no engine light running great drove it 3 to 4 miles no problems. Took it to car wash cleaned it started again drove home parked it. Next mourning same thing shaky shaky...

Took to local shop to have it checked out (drove it there ran great with engine light on)... they seem to think sensor is OK.... Their thought P C M.. Supposedly took PCM off cleaned contacts and one of the mechanics drove truck home with no problems...next mourning same issue shaky shaky.... New PCM right direction ?

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Ford F-150 - 1997-2003 :: CEL Code P0430 Came Up After 10 Minutes Of Filling The Tank

1997 F150, 4.2L V6 200k miles. Truck has been running fine. No CEL, or anything. Stopped and filled up the tank and within 10 minutes of leaving the pump, the CEL came on. Code is P0430.

I drive this truck 60 miles a day. It's shown no signs of any issues until the light came on today. Just curious if some bad gas could cause this or am I in for CAT replacement...

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Ford F-150 - 1997-2003 :: Truck Just Dies And Won't Start At Half To Quarter Tank

2003 F150 5.4l Super Crew. 40k miles. Current service.

About a year ago I ran out of gas on a hill, this is when my strange problem started. Since then I have ran out of gas at least two other times, but both times the tank was between 1/4 and 1/2 on the gauge and only took 8-10 gallons to fill up, so the tank was far from empty! Both times. after I put a gallon or two in, the truck started right up and ran fine. I have gone long trips and ran the tank down to near empty (light on not really empty) and the truck had no problems. But every now and then between 1/4 and 1/2 it just dies and will not start until I put a gallon or two in the tank.

So today, at about a half a tank, the truck dies. I call for the tow service and when the tow truck driver gets there I explain what has been going on. He jumps in the drivers seat and works his magic on the ignition. I don't know exactly what he did but he turned the key to on for like 10 seconds, removed the key, put it back in, turned it to AC.... and so on, obviously ran a clear code or something.... then he turns it over and it fires right up, this is without adding any fuel!

He said that there may have been an air bubble in the line when I ran out of gas before and the computer code needed to be cleared. Is the tow truck guy right? am i in the clear here or do i need to started checking fuel pressure, pumps, filters and so on?

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Ford F-150 - 1997-2003 :: Radiator Seems To Be Leaking But Not Taking Fluid From Overflow Tank

I have a 97 F-150 and my Radiator fluid has been leaking very bad but hasn't been taking the fluid from overflow tank. Actually the new fluid that I put in the overflow has now turned a rusty color....

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Ford F-150 - 1997-2003 :: 2000 - Copper Colored Flakes In Overflow Tank?

I have a 2000 expy with the 5.4 just turned over 200k. I bought the upper and lower radiator hoses awhile back and finally gotta chance to change them out. I noticed i got the wrong bottom hose so I only swapped out the top hose. I filled it back up with 1.5 gal of distilled water. After I drove it about 60 miles I checked the overflow tank and noticed copper colored flakes in it. Im assuming the previous owner put some stop leak in it but not sure Ive never had any problems as far as overheating or losing coolant. What else could it be? Im going to get the right bottom hose and do a flush. Can I use the bottom hose I have, its got the two extra hoses for the oil cooler? I was just going to connect the two hoses together but not sure if that will cause a problem.

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Ford F-150 - 1997-2003 :: Fuel Gauge Doesn't Go Past Half Tank And Won't Start

So my truck felt gutless somtimes, wouldn't start Every couple days , and Fuel gauge stops at half tank won't show full, so I went n bought a new fuel pump..... Well shoot nothing changed . I guess my next move is pull the dash off n fix gauge? It used to be a reliable truck . Now Im not comfortable to let wife drive it . I also pulled the chip to see if that had to do with not starting, also theft light blinks normal. I'm going to get some connector grease n redo all of my wires to c if there's just connection issues.

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