Ford F-150 (2004-2008) :: 4r75e Transmission Fluid Started To Boiled And Came Out The Dipstick Tube


Mar 19, 2017

I have the 4r75e transmission. Last week I was driving for about 20-30 mins when my transmission fluid started to boiled and came out the dipstick tube. I let it cool off then took my time and drove it home. I know my transmission is not shot because I am getting full power on the transmission. After I got home I checked the fluid level and it's good, then I disconnect the transmission fluid lines on the transmission to see if I am having flow, but no luck...

I took my air hose and blew the lines out and they were clear. I also blew into the transmission thru the ports where the lines were connected. I started the truck up and the fluid came out with full force about 1-2qarts came out before I shut the truck off. I was all excited and I connected all the lines And started the truck to go for a test drive but my gut told me to disconnect the line to see if I am still having a flow and as suspected no flow...

I took off the lines that connected to the transmission and still no flow. I blew the air into the transmission again and started the truck up and bam I have flow again for about 20 seconds... I shut the truck off and I decided to connected the lines back to the transmission and I disconnected the lines about 12" away from the transmission to put a clear hose that connected both lines to make a loop.

Started the truck and there was no flow, I disconnected the 5/8 nut on the transmission and blew the air into the transmission. Started the truck and only got a few dribbles. I check the fluid level and it's still good. I am stuck and don't know what to do... What part of the transmission send the hot fluid out to the cool. The valve body? The main pump? The solenoid???

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Removing the tube was easy, just one 10 mm bolt on the back of the engine. After further insp, there was a small piece of insulation on the tube where it passes between the engine and exhaust manifold. when i removed that insulation i noticed there was rust on both the top and bottom of where the insulation sits. i looked it over really well and didnt' see any cracks or holes. I then pluged one end and blew into the other and didnt' notice a loss of pressure or any hissing noise.

I figured if it wasn't leaking and it was already out i might as well clean off the rust and hit it with some paint. I ran a wire brush over the lowest spot of rust and what do you know, 3 tiny little pin holes. I used some 2 part apoxy from work and some aluminum duct tape to repair the hole temporarily until i got the new part in the mail yesterday. total install took around 10 minutes.

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