Ford Fuel System :: 1989 F250 5.8L Runs Great Then Dies After Warm


Oct 23, 2015

I just purchased a 1989 F250 with a 5.8 motor. Great truck for its age. Ive owned other Ford trucks in the past and my Dad had them as a kid. Love them.

When I bought the truck from the 2nd owner it had a problem so I bought this truck with the problem figuring with my past knowledge I could fix it. Not the case. When I got the truck it would start fine and run really great but when it got warm it seems it would die and I would have to wait till it was cooled down to start back up and again it would run fine. Well the problem got worse and worse and now it wont run at all.

It will run on starter fluid so that leads me immediately to the fuel pumps. I say that plural because none of them will run it seems. I did a fuel pressure test at the shrader valve at the top of the motor on the fuel rail and I get no pressure at all when I turn the key. The relay in the engine compartment seems to be working to as I can hear it. I put a new on of those on to to be sure. Leads me back to the pumps again. I replaced the external pump on the fuel rail and I know thats working. I replaced the fuel filter to while I was there.

Is it possible to have BOTH fuel pumps in the front and rear tanks go at once? Seems unusual. My other F150 with dual tanks worked great and when the back tank pump went I could just switch it over to the front tank.

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If I take it out on the road and drive 55 it will be about 1 or 2 miles and it acts like it's not getting fuel. I stop and open the hood and check the filter and it is empty. What could cause this? I took it to an old Ford machanic and he has checked the fuel pump, fuel lines, sending unit, and gas tank. He is at a loss. I am no mechanic, but I am mechanicly inclined. I can't see it would be that hard to figure out. What do I do?

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Under heavy load it starts to drop quickly and if you back off the throttle it will stay running some times. I changed the fuel filter and also replaced the high pressure pump on the main frame and it still has the same problems.The original pump was pumping about 13 ounces of fuel in the 20 second test that the repair manual suggested. I have even placed a jumper wire direct to the new fuel pump to bypass original wiring and possible problems. When it stalls under load (No Fuel pressure) at the schrader valve you can hear the fuel pump running but there is no fuel pressure.

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I originally thought it was a vacuum leak, but checked what few vacuum lines there were, with no leaks to be found. Hooked up my vacuum gauge and it read at a steady 15psi.

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I'm the new owner of a '68 F100 that was originally a 3 on the tree inline six. It's been converted to an FE390 with an automatic transmission (C6 I believe). It has an edelbrock 1411 (750CFM). I've recently got it running at idle of it's own gas tank. This is the list of work I've performed since getting it.

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