Ford Ranger / B-Series :: 1994 - Rough Idle / Stalling - Catalytic Converter Glowing Red


Aug 29, 2012

94 Ford Ranger 2.3L

I started to have a slightly rough idle a while back, but not severe. I figured she was just aging a bit.

Changed plugs. Check engine light came on. Changed plug wires. Then I had a couple of episodes where it started to lose power and idle really rough (stalling). Both times it stopped after a few minutes. Had code read- they said it was coils. Replaced ignition coils. Check engine light still on, but it went a few weeks without power loss.

Tonight the loss of power returned and didn't leave, and I had a glowing red catalytic converter after I limped home 20 miles (hope I didn't do any serious damage, I was stranded.)

Found this post : [URL] .... But there's no resolution.

So, I'm probably dealing with a misfire, and I'm sure I torched my cat after tonight. So any other easy diagnose/fixes for a misfire? I'm a shade tree mechanic- so I know just enough to get myself in trouble. If I can't get a resolution soon it will be off to the mechanic (which, maybe I should have done 1st...)

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Ford Ranger / B-Series :: 1999 - Stalls / Rough Idle And Engine Dies

I have a 1999 B4000 4.0L with 160K miles on it. Bought the truck new. Up until about a year ago it ran perfect but has developed an idle, stalling and occassional jerky ride problem. It occurs at any temperature, engine hot or cold, A/C clutch on or off and in Park, Drive or Neutral. When you start the engine it will not idle unless you keep your foot on the gas. The idle speed will drop to 200-300 rpm and the engine dies. Sometimes you can barely tap the gas pedal and the rpm will shoot up to normal idle speed (about 900 rpm) and stay there a few seconds then begin to drop again. If the engine is cold it will often die a couple times after starting even with the foot on the gas and then about the 2nd or 3rd time run with your foot on the gas.

At stop signs and red lights you have to keep your foot on the gas to keep it running. If you are approaching a stop sign and take your foot off the gas to coast to a stop and brake, the engine rpm will drop and the engine will die. It always starts fine though. Once you are driving it generally runs just fine at low or high speed. You can generally set the cruise control on the expressway and cruise right on. However, sometimes all of a sudden the truck will start bucking and jumping as if it has a terrible misfire. It usually lasts a few seconds and quits. Often if you step on the gas it quits. Even less occasionally the engine will begin to slow as if it is starved for fuel and slow down. You can press the pedal to the floor and it sputters a bit then picks up and runs fine.

I have read about all the threads in this forum and others and tried some of the suggested fixes but it still has the problem. I have tuned it up with new plugs, wires, fuel filter, air filter and PCV valve. Based on some of the forums advice I have replaced the IAC valve, the EGR valve and EGR Pressure Feedback Sensor, and cleaned and inspected the MAF sensor with MAF cleaner. I have checked all my vacuum lines and no leaks there and checked the engine timing which is fine. Fuel rail pressure and engine compression are also fine. Spark plugs show no clues, exhaust is clean and the engine uses virtually no oil. There has been no tear down on the engine like removing the heads, cam, timing gears or any of that and the engine is completely stock.

It shows no codes related to the problem. Two or three months after the problem started I showed a code that indicated an injector problem, traced the problem to a bad injector, replaced the faulty injector and it was fine. That took care of that code but didn't solve the idle problem. In my younger days I was into drag racing and I rebuilt engines, swapped transmissions, etc. and still do my own tune-ups today so I am fairly familiar with auto repair and have most of the tools for testing newer cars but this one stumps me. As a last resort I'm about to take it to the dealer.

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I love my Ranger. I'm quite impressed with the power and durability. I'm ticked at Ford for stopping production.

I have searched my problem and could not quite narrow it down. I have also tried several remedies with no improvement. I need to narrow it down to a specific item.

2004 Ranger, 4.0 liter, 4x4, 131,000 miles, runs great above idle.

Problem: rough idle, idles at about 750 rpm's. If i raise the rpm's to 850 and up, smooth as silk.

The truck did this a few years back. Not quite as rough and it went away by itself.

Engine light came on this time with P0303 & P0316 codes. I have replaced: plugs, wires, coil pack. I know that the #3 plug is sparking quite well. the #3 injector is getting signal to spray not sure if it is. I have 4 O2 sensors and I believe I tested them correctly (passed). The passenger side upstream or pre cat sensor has not been tested yet. Had to rent a tool and will do that in morning. I slid a piece of aluminum roof flashing between the crank position sensor and the crank pulley. Not a noticeable difference. While at idle (750 rpm's) I pulled each (#3,2,1,) (one at a time) injector wire plugs off the injectors. No noticeable difference. I pulled the vacuum line off the egg and operated it with a vacuum tool. Seems to be working fine. Sprayed carb cleaner around on vac lines. No engine surge

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