Ford Super Duty (1999-2016) :: 2002 - Blowing Spark Plug Out Of Cylinder Head?


Sep 19, 2010

I have a 02 F250 with 137 thousand miles. When it had 130 thousand on it I had the plugs changed unknowing that this year 5.4 was known for blowing the plugs.

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Ford Super Duty (1999-2016) :: 2005 - How To Get The Spark Plug Out Of Cylinder 4

How to get the spark plug out of cylinder #4. I have the kit to take out the base of the plug out of the head if it breaks off. But I can't get the plug out. I think the plug broke off but not the electrode. So the electrode is caught up in the porcelain tip of the plug. It's pretty tight back there with the a/c lines and fuel rail and other stuff. I tried needle nose but they just don't grip it right, to get enough force to pull it. These are the plugs with the extended tips.

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Ford Super Duty (1999-2016) :: Spark Plug On Cylinder 4 Is Sitting Level With Hole - Misfires

2001 Ford F350 V10, 220K in crap condition

First of all on the left side 2 of the coils were so withered the rubber separated from the bolt and were loose. Without any tools I was able to remove 2 coils. Typically there is the hole and several inches inside hole is where the spark plug sits.

On cylinder 4 the spark plug is on a funny angle and is level with the hole or possibly poking up above the hole. Tried sticking the ignition coil over the spark plug but it wasn't correct. Leaving it alone until my cousin can take a look. Spark plug was tight but I didn't put a ratchet on it.

Wondering, is this the infamous spark plug blew threw the cylinder thing. Wish I would have taken a picture (I will next time I'm with truck).

Had codes for misfires on 4 cylinders but that was with 2 coils unplugged (way I got truck at auction)....I replaced 3 of them (1/2/6).Cleared codes...4th cylinder remained unplugged....And the only code I got after letting truck idle for 10 minutes was something about ignition coil D (which would line up with cylinder 4 I think).

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Ford Super Duty (1999-2016) :: Spark Plug Blow Out - Few Aluminum Chips Don't Get Removed From Cylinder?

I need to tap a bigger hole and put in an insert for the spark plug. I can see that the piston is far enough down so that it won't get harmed from the process. But if I don't get the intake and exhaust valves shut, and then use compressed air to blow out what chips I can, and then I start the engine for a few seconds to blow out anything else (with the coil unplugged of course) will a few remaining chips, along with some that may have gotten blown into the intake, be a big problem? It's an aluminum head, so I can't see the chips doing much damage before they go out the exhaust or end up in the oil filter. But I am just guessing. I don't have the tool to test when all the valves are shut. Also, is it possible that a valve might be in the way and get damaged from the tap?

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Ford Super Duty (1999-2016) :: 2002 F350 - How To Remove Spark Plug Wire Bolt

Went to change the plugs on an 02 f350, the bolt holding the plug wire boot on doesn't seem to fit any standard size socket. 7 is too big, 6 is too small. 1/4 is too small, 9/32 is too big.

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Ford Super Duty (1999-2016) :: 2001 - Oil In Spark Plug Holes?

I have a 2001 ford f250 6.8 v10 with just about 183,000 miles on it my wife has been driving it and she told me it was running kinda rough so I took it for a drive and she was right so I pulled #1 COP and found it was full of oil and the same with#2 and #3 had a little bit of oil not as bad. What is causing my plug holes to fill with oil?

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Ford Super Duty (1999-2016) :: Motor Oil In Spark Plug Holes

I purchased a 2000 F250 SD with 5.4L Automatic for a project with my daughter. After removing the fuel rail and the coil pack on the driver side I noticed two spark plug holes had oil in it almost to the top of the plug. I'm guessing it is a bad rocker cover gasket that is allowing oil to leak into the plugwells? Nothing I could find on the internet relating to this.

After removing the rocker cover the silicone gasket was intact but wet with oil. I purchased a replacement Felpro gasket but now understand they might need grommets for the crazy bolts Ford uses to hold the cover on the head.

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Ford Super Duty (1999-2016) :: 2005 - Won't Get Socket On Spark Plug?

Have a 2005 F350 4x4 SRW 5.4L with roughly 90k miles and I am replacing the original plugs. Broke three out of seven which was expected and have them replaced. You probably noticed I wrote 7 plugs above. The 8th plug which happens to be the #8 plug is giving me fits. I can't get a socket on it. The socket spins smoothly by hand with no ratchet over the plug but no upward movement. I cleaned the base of the hole thinking it might have some debris preventing it from hitting bottom. From what I can see after cleaning and blowing it out, the base of the hole is clean and there plug appears to have something for the socket grab onto. Out of curiosity, I have tried smaller and larger sockets in both 6 and 12 point with no luck. Is it possible the plug was set too deep in the head from the factory?

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Ford Super Duty (1999-2016) :: V10 Spark Plug Fully Blow Out

About a week ago I blew #10 spark plug out of my 1999 super duty. I was able to screw it back in, though it only has 2 1/2 threads now, and was able to put 12 ft/lb's of torque on it. I am driving it around and it is running fine but i am wondering if i am sitting on a ticking time bomb thats gonna blow at a random time, and if so what should i do about it. Should i just run it until the plug fully blows out, or is there an easier and cheaper fix that i could do if i fix it before the threads are fully stripped out. I have heard about Time Serts, but without pulling the head i would be scared of having a metal shaving get down into my cylinder and scratch the hell outta it.

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Ford Super Duty (1999-2016) :: Coolant Leak Coming From The Cylinder Head

I have a 2006 f250 6.0l diesel. I just replaced the egr valve plus egr cooler and I was going to flush the coolant. I was filling the truck with distilled water to do the flush when I noticed a leak under the truck. When looked to see where it was coming from it looks like it's coming from where the cylinder head meets the block on both sides in the back by the transmission. Is this a sign that the head gaskets are shot or did I forgot to tighten a hose or something stupid like that?

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Ford Super Duty (1999-2016) :: Oil Leaks On Driver Side Cylinder Head

I have a '97 f350/460 efi with 210,000 miles on everything. the only oil it leaks is driver side cylinder head (very little). And that is my fault, a little impatient when changing head gaskets. Its gonna outlast me I am pretty sure. Anyway, fords rock...

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Ford Super Duty (1999-2016) :: Spark Plug Replacement On 2001 Excursion

So my 2000 F250 has 182k and I am not sure when plugs were changed. Its got the 5.4. My 2001 Excursion has 102k on the v10 and I've read a few threads about blowing plugs and now I am scared out of my mind. Do I need to worry about breaking them or stripping anything?

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Ford Super Duty (1999-2016) :: 1989 - Spark Plug Pattern - How To Time It

What is the spark plug pattern on the 460 n where the wires go on the cap. And also how to time it.

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Ford Super Duty (1999-2016) :: 2003 F250 - Spark Plug Shot Out?

I have an 03 F250 5.4L

Driving down the highway today, I notice my truck was jerking forward a little, hard to notice almost felt like I was hitting very small pot holes. I revved up a little to see if I could notice any noises and I got a loud pop. after the pop, got a noise like an exhaust leak so I pulled off to the side of the highway and popped the hood (engine still running). Noticed the noise coming from the passenger side most forward spark plug. Then noticed the part that the coil attaches too had broke off from its bracket and was unseated, shut off the engine and pulled it out to find the coil cover had melted to the coil.

The spark plug inside was moving freely so I took it out thinking it stripped from the header. Come to find that the plug had actually separated from its threading completely so just the core part of the plug had shot out from the cylinder, the threading and socket attachment portion still fully attached. I installed a new spark plug and new coil harness and coil. Seems to be running as good as new now. Is there more to this than a simple blown plug that I need to worry about?

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Ford Super Duty (1999-2016) :: 1998 - Changing Spark Plug In E150?

I am changing the plugs in my 98 e150 today and I was thinking it was a .54 gap and 13 ft/lbs to tighten them. That sound about right?

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Ford Super Duty (1999-2016) :: 1997 F250 XLT Spark Plug Chamber 2 Blown Out

The spark plug in chamber 2 blew off while the vehicle was in motion (approx 35 mph). Purchased replacement plugs and when I went to install, there was nothing for the plug to grab (i.e. appears that all of the threads on the block/casing are gone . Not sure what my options are.

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Ford Super Duty (1999-2016) :: 2006 F250 Misfire - Coolant In Spark Plug Well #8?

I have a 2006 F250 5.4L. I was getting a noticeable misfire after not driving the truck for a while. Mode 6 revealed that cylinder #8 was misfiring.

I took off the coil/boot and there was coolant on the tip of the boot and some at the bottom of the spark plug well.

I cleaned everything up and put everything back together and that took care of that problem when I started the car. I also stuck a wad of paper towel by the intake manifold nearest spark plug number 8 and tightened the manifold bolts down a little. Some of them were not as tight as others.

I went back today and started the vehicle and it has the same problem again!

I took a look at the paper towel and it was totally dry! There is no coolant around the top of the spark plug well - only in the bottom of it. Where is this coolant even coming from? There are no coolant lines near cylinder #8. Is this a head gasket leak?

I have taken a look at the head gasket and that doesn't seem possible since the head gasket does not seal around the spark plug well at all as far as I can tell.

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Ford Super Duty (1999-2016) :: 2003 5.4 F250 Head Gasket / Misfire Code On Cylinder 4?

After replacing most of the underside of my Super Duty, Complete front end, backing plates, brakes, rotors and shocks, I have a misfire code on cylinder #4. I replaced the plugs, cleaned the MAS and filter and rotated the coil to cylinder #1. Still have a misfire on #4 and noticed the coolant slightly low and some condensation on the oil cap. Could this be the intake gasket? My mechanic is away for 2 weeks and I think the price at the dealer will kill me. I have 63K on the truck, don't tow and plow mostly family members. It's getting a little rusty but is still in good shape.

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Ford Super Duty (1999-2016) :: 2005 F250 - CEL Code P1299 For Cylinder Head Temperature Sensor

(The truck is a 05 f250 with a 5.4l). The problem first started out with the engine temperature gauge spiking and then resetting itself when the truck is turned off and then turned back on. If I drove the truck for any distance it would go into limp mode and the CEL would come on. The code was p1299, which is the cylinder head temperature sensor, and I replaced the sensor but no luck. Then the shop and I went through all accessories hooked up and couldn't find a short until I remembered that my prodigy break controller would occasionally read "ol" or "sh" which both readings are from shorts. I tow a enclosed trailer about 85% of the time and the past week I have been towing it with a different 250 and the same break controller without a problem so I have eliminated the trailer. But the shop just said the problem was the controller and unhooked it.

Now the next day it threw the same code with the controller unhooked and the trailer hooked up. after thinking it seemed that it was happening when i accelerated so I took apart the 7 pin and sure enough there was a little water in it, but after driving it around for a little and no code being thrown I hooked my break controller up and it still was showing ol or sh so i believe there is still a short. Also I noticed that my voltage is reading right at 13v instead of the 13.8-14v it was reading before this issue arose. I think I have narrowed it down to the 7 pin harness and/or electrical in the break components, but do not know what would loop back to the temperature sensor.

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Ford Super Duty (1999-2016) :: 2004 F350 - Glow Plug Errors On Cylinder 2 / 4 And 8

I have an 04 F350 with Glow Plug errors on cylinder 2, 4 and 8. I have already replaced the harness on that side because the old one was gunked up pretty bad. Still have the same issue. Does this sound like a GPCM issue to ya'll?

AE pulled the following codes:
P0672 Cylinder 2 Glow Plug Circuit
P0674 Cylinder 4 Glow Plug Circuit
P0678 Cylinder 8 Glow Plug Circuit

Not having issues starting but it rarely gets into the 30's here in FL.

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Ford Super Duty (1999-2016) :: 2004 F250 - Engine Noise / Right Side Cylinder Head Began Running Very Loud

To make a long story short, after replacing the timing chains, guides, and tensioners, the right side cylinder head began running very loud. Think of the usual chatter associated with these engines and multiply it. It was constant, from start up to shut down, and it increased with rpm. Thought at first it may be caused by debris in the oil clogging the lifter(s). After changing the oil multiple times along with different additives and driving roughly 600 miles, the noise persisted. Taking a look down the oil filler tube with a flashlight and with the engine running, the head looked dry. Safe to say at this point I was starving the head of oil.

Removed the valve cover. Removed the rearmost camshaft cap. Sure enough, the oil passage was completely blocked. Inspected everything and there was signs of running dry (minor discoloration, dried oil spots... but no real damage and no play anywhere. Put it all back together and the truck runs quieter than the day a bought it.

Here's the camshaft cap:

This is exactly what it looked like after removal. The material blocking the passage is hard and bridle like plastic.

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