Ford Super Duty (1999-2016) :: 2003 F250 - Knuckle / Axle Seal Replacement
Dec 17, 2013
Replacing the knuckle/axle seal due to my hub not holding a vacuum. I finally got the seal off the axle after several minutes of beating, but it finally came off. During the beating the metal shield that was in back of the seal took a beating as well and can not be reused. Is it really needed?
In this thread the pictures show that the shield was not installed after the seal was replaced. The shield does serve a purpose to keep crap out of the seal though.
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Do I need a special tool to put the outer axle seal on a 2003 excursion? I could make one if I new how far down it needs to be. I'm replacing the needle bearings in the back of the hubs and it looks like the last seals were not on far enough and the hub tore them up....
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I own a 1999 F250 super duty and have the front end apart to service the u joints , I noticed that i have bad axle stub needle bearings on one side. I was wondering what is involved in taking those out and replacing them, it looks like they are held in place with some type of spanner nut. My next question :Would it be worth the cost just to replace the whole bearing hub assembly? The truck has 134000 miles on it.
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My 2004 f250 ball and u joint replacement job is at a bit of a stand still. Tore it down, brought the knuckle and axle shafts to an ex mechanic I know, because he has a 20 ton Harbor freight shop press. He mostly used a hammer, bashed out the old ball joints (I already had removed the u joints). U joint turned out fine.
I did notice the upper ball joint protruded a very slight bit on one side in the knuckle, meaning you could feel with your finger on the underside of the joint and on the one side it is not exactly flush with the interior of the knuckle. I would say it protrudes no more than a thirty second or so.
I brought it home, installed the boots on the moog joints, (the bottom was unusually difficult to put on), greased the joints and hung the knuckle on the axle tube, by a few turns on the lower joints nut. I then inserted the camber sleeve on the top stud, torqued the bottom to 49 fp then the top to 67 and finally the bottom to 150. End result, very stiff movement on the knuckle. No tie rod attached, and it takes to hands to move it from the "stopped" position,(turned all the way). I am sure it is stiffer than when I did the other side.
I tried loosening the nuts completely, same stiffness. I redid the torque sequence, no change. Tried hammering the ears around where the joints seat no improvement. The fellow who installed into the knuckle came and took a look. He agreed the knuckle was stiffer than you would hope, but, he suggested Putting it all together, as he believed they would loosen up before too long. I am not sure whether to try that, or remove the knuckle now, and redo with new joints. Pros and cons to either approach.
My question is : Does a knuckle become more sketchy by the time it is dealing with the pressing of a third set of ball joints? If I finish the install now, will a stiff knuckle action lead to other mechanical wear within a thousand miles or so, while I wait to see if they loosen up?
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I am in the process of rebuilding my front end and have found that the nipples that screw into the top of the knuckles for the ESOF system are rusted and need replacing. I'd like to keep the system as close to original as possible, but have had no luck in finding a replacement. What the appropriate Ford part number is or where I could pick up a suitable replacement. This would be for a 2001 F-250 4X4 with the V10.
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Should there be any play on the backside offront hubs (knuckle)? When I grab the knuckle where the sticker is theres alittle bit of wiggle/play especially on left side, little less on right. The truck is 2009 and has only 11,000 miles on it.
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I noticed the other day after my truck was parked on a bit of a angle there was diff oil from the passenger side on the ground. reading a bit on here i learned the axle seals are way in the front housing close to the front diff. and yesterday driving a heavy load around my front brake driver side got stuck on a bit and over heated and was smoking, couldn't even touch the rim it was so hot. anyway about this axle seal i got the hub off right now but cant seem to pull out the axle assembly through the knuckle but i see i have to pry and most likely wreck that seal. Looking for a link of piuctures or how to replace the axle seals in the housing.
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99, F250, 4X4, V10, 72,000 miles. I have had the front axle seals replaced three times in the past 3000 miles, and the right continues to leak. My mechanic screwed up three times?
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99, F250, 4X4, V10, 72,000 miles. I have had the front axle seals replaced three times in the past 3000 miles, and the right continues to leak. My mechanic screwed up three times?
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Will leaving the parking brake on burn up the axle seals? My parking brake isn't working well at the moment. I need new ones from all the fluid my bad seals leaked on them. So, at the moment they just scrub a bit while its engaged. However, today I found out that my parking brake light for one reason or another is not working and I got in a hurry and didn't release the brake. by the time I got to where I was headed (about 15 miles), I could smell gear fluid burning and my driver side rear was smoking. I'm hoping its the fluid that was already soaked into the shoes. I did find a drop of fluid on the bottom of my brake caliper.
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I was looking underneath the truck yesterday and saw that the rear end pinion seal was leaking. Looked like it had been for a while. Truck has 35,850 miles on it. Unscrewed the fill plug and a lot of pressure is released. So I'm assuming the breather is clogged somewhere along the line. I have an appointment at the dealer on Friday to see whats wrong. What is supposed to be at the end of the breather tube? Mine has a barbed 45ish degree fitting on the end of it. Its a SRW by the way.
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Here's my problem while replacing brake pads i found that my axle has leaked fluid on the pss,side rear rotor and all over .. I been looking for any info on repairing it myself . I found Everything for every other truck just not for this truck.
It's 2003 F-250 w/5.4L all Stock rear axle has 12 bolts and gears are 7.73 ... I believe its a Dana 60. No tags or markings on the Axle to go by..
I live in the Freak-en woods here so i like to order all the right parts once and do over the weekend .. its my only ride so once apart im stuck here.... I did check the Vent Tube its fine..
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I made a bone head mistake and crunched the steel brake line between the rear axle and the passenger side sway bar mount. Truck is a 2003 F-250 with a 7.3. I would like to go to the auto parts store, get bulk steel brake line and bend it myself. But, I don't know what size the line is or what size the fittings are. Whatare the sizes???
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I have an 03 F250, 5.4, 4x4, with aprox. 130k miles. I recently had my exhaust manifolds replaced because 1 literally cracked in half. Ever since the replacement, I'm getting worse gas mileage! Im only getting aprox. 250 miles to a tank when before it was well over 325 (highway)...
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The rear hub outer oil seal on my 05 350 is leaking. The 350 Super Duty Twin Cab was never imported into the UAE so can I use the same seals as the Excursion or another Ford vehicle?
Failing that do we know the name and part number of a seal manufacturer whom I might be able to source from in Dubai? Ford don't make the seals them selves so there must be an alternate source for these things surely?
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I have a 2000 F250 4x4 7.3 - About a month ago I drove across town and then noticed a strong hot brake smell from the rear of the truck. When I drove home about 2 hours later it was gone and didn't return until today. Today I stopped at a light with my window down and got the same hot brake smell, looked in the mirror and saw smoke coming from my drive's side rear wheel.
I carefully drove home (the smoke was now gone, all i did was cycle the parking brake release a couple of times) and pulled the wheel off. Rotor was really hot but smooth and clean. Brake caliper and pads looked great (no sign of the pads glazing or dragging, dry as a bone). The inside of the rotor was wet with oil. The brake shoes and components were soaked with the same fluid/oil.
Does this sound like a typical hub seal issue? Excuse my ignorance since I haven't had the rear hubs apart before but does the gear oil in the rear diff go into the axle tubes? I know the front tubes are dry but I didn't know if the rears are different. The amount of fluid on the brakes seems to be more than the little bit that is inside the hub. I need to pick up the parts and rent/purchase a couple of tools to replace the seal so I want to be as sure as possible that I'm on the right track...
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Changing out the rear main oil seal on my 1999 F250 Super Duty. I have a 7.3L diesel with 6 spd manual trans. with 98K miles. This past week it has developed a very slow engine oil drip where the engine meets the transfer case. Is it necessary to remove the engine or just the transmission? What does a transmission/transfer case combo weigh? What special tools would I need?
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I have a 1999 F-250 super duty 7.3 4x4 and the rear drivers side axle seal is leaking. My question is how do I remove the axle shaft? my last truck a f150 had c clips in the diff that released the axle shaft but I did not see those on this truck. How to remove the axle shaft?
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Love my '11 f250 SD 4WD CC SB. 6.2 with 3.73 e-locker. I've got 5 Star tunes in it, and the truck is a joy to drive empty, and tows my current 7k camper fine, though on steep inclines I wish I had the 4:30 gears.
Well, we just bought a bigger trailer, dry weight is an addtl 2400+ at 9400, so I'll need to do something.
I don't want a different truck, don't want (another trouble-prone) diesel. I think with 4:30s and the tune, I should be fine towing that trailer (with gear and passengers, probably 11-11.5k loaded). Not doing mountains here, just Michigan hills.
What's the best way to "do" a gear swap? I know if I buy a set of gears and a shop screws Em up, it's gonna whine/hum and still cost 2k to do (truck is 4wd)
I'm up in the boonies and finding a shop to swap the gears will be a problem. Getting Em done right will be even MORE trouble.
Can I just find 4:30 axles ans have them swapped (anything in t-case or sensors need to be touched?). I don't care if I lose the e-locker, I never use it.
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so while replacing the rear brake lines in my 2001 F-250. / 5.4, the flex line that drops from the frame bolts to the axle through the axle breather threaded vent line. The friggin thing crumbled on me and now I can't find a replacement for it. Where I can get it or what it's actual name / part number is so I can call the Ford dealer and hope it's not obsoleted?
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I have a 2001 F250 Super Duty 5.4 Triton motor with a Transmission Leak. I have drained the Transmission, replaced the Transmission pan gasket and filter. The auto parts store also had me purchase the Torque Converter bearings/seal along with enough transmission fluid and a bottle of Lukas Transmission fix. Do I really need to replace the bearings/seal if I have everything else already ?
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