Ford Super Duty (1999-2016) :: 2011 - Turbo Exhaust Leak - Smell In Cabin


Nov 10, 2015

I have been smelling raw exhaust in the cab, especially when the weather is colder and when standing still.

I took it to the dealer and in the process of fixing minor coolant and oil leaks on the turbo, they located a small exhaust leak with visible soot on the back side of the turbo.

They tell me that there is no way to repair it and that only Ford can rebuild or repair these turbos.

2011 SD 6.7

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Ford Super Duty (1999-2016) :: 2003 F250 - Exhaust Smell In Cabin Air?

2003 6L 250 SD. Always smells of exhaust on the cabin. If there is snow it gets much worse.

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Ford Super Duty (1999-2016) :: Rough Idle - Exhaust Leak Between Manifold And Turbo

I have an exhaust leak between the manifold and turbo ( in the flex part of the pipe) on my 2008 6.4 f250 would this create rough idle when at operating temp?

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Ford Super Duty (1999-2016) :: Oil Leak Around Top Of Engine Near Turbo

A friend has a 2000 Super Duty 7.3L Diesel Power Stroke. 300,000 miles and having an oil leak around top of engine near turbo. It's losing oil at a rate of half a quart every two days. Driver says that engine lacks power. Is it time to replace turbo? What else should I look for concerning the oil leak. Also, what else should be replaced/inspected while replacing turbo?

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Ford Super Duty (1999-2016) :: Strong Diesel / Exhaust Smell?

Not at the exhaust, but from the engine compartment. Have to open the windows at a stoplight. Can also smell it when I walk past the parked truck. What's up?

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Ford Super Duty (1999-2016) :: Exhaust Manifold Leak Repair

The exhaust leak is not too horrible, but, enough that I need to address it soon. Only on the driver's side; (today).

I'm planning on having a lot of PB blaster on hand, torch, broken stud removers, screw/stud extractors (easy outs), ...a hammer. Maybe a few cold Budweisers

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Ford Super Duty (1999-2016) :: 2008 F250 - Light Smoke And Heavy Exhaust Smell

I have a 2008 6.4L F-250 and occasionally when I come to a stop I can see a faint white smoke coming out from under the truck and the hood. The smoke has a heavy diesel exhaust smell. When I step on the pedal nothing comes from the exhaust and it does not happen all the time. What is going on?

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Ford Super Duty (1999-2016) :: Exhaust Manifold Leak Causing CEL To Blink?

I've got a 2006 F250 5.4l. Recently Ive had an issue when I am driving, usually when the engine is at 3k+ RPMs, where the engine will lose power and the cel with blink. Usually it only takes a few seconds for the blinking to stop and the engine continues as normal. Now, I know that at least one of my exhaust manifolds are leaking.

Could it be that the engine is not receiving enough back pressure and that is causing it to lose power? I had a similar issue last year, basically the same symptoms, and it turned out that I had two cylinders misfiring. I replaced the coil packs and that fixed it. This time there are no codes referring to a cylinder misfire. There is a code for EVAP leak (I think), but I was told it was nothing to worry about.

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Ford Super Duty (1999-2016) :: 2008 F250 - Exhaust Manifold Leak

is there a set of headers for my 2008 f250 5.4 rwd that will install somewhat easily without me throwing tools across the garage? I see a lot more options for the older trucks. I have a pretty annoying exhaust manifold leak and I figure I might as well throw some headers on if im gonna be in there. I really want to go for sound rather than power. I think I saw a set by flowmaster that looked decent.

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Ford Super Duty (1999-2016) :: 2003 F350 V10 - Exhaust Manifold Leak?

2003 F350 short bed 6.8L V10---On start up a slight tap sound, almost like a cranky lifter, but it is an exhaust manifold leak. At the bolts, I am not sure. This has been this way for 5 years, no better no worse. After I run about 2 to 3 minutes it seals itself. Not a hint of noise. Due to heat, something is expanding to seal it (aluminum).

At my annual PA. State Safety Inspection the Tech says 'that has to be corrected if it worsens', but It does not fail inspection. This puzzles me.

How is the call made for correction. A flip of the coin, a guess and is it serious enough to fail inspection. Is this normal with the 6.8L or V10s. I know the cost involved for a fix is big league, but can it be justified. TRUCK RUNS GREAT !---

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Ford Super Duty (1999-2016) :: Coolant Smell After Driving / Radiator Leak

About a week ago I began smelling coolant after driving my 2012 F350 6.7. Yesterday I noticed a small amount of coolant on the ground and decided to take it to the dealer. As soon as I told the Service Manager what was going on he said......"You need to leave it......there is no doubt in my mind it needs a radiator". They pressure tested and and sure enough it does. He said they are replacing about 2-3 a month but there is no recall.

Here is where it gets fun. Apparently radiators fall off at 36,000 miles and are not included in the 100,000 Power Train Warranty. It gets better. The Radiator is on national back order for 5-6 weeks.

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Ford Super Duty (1999-2016) :: 2011 - Exhaust Exit Location?

Well I have a 2011F250 powerstroke. I recently put a 5" down pipe back exhaust on it. I ordered a 5" to 7" tip and it came in today. Problem is that it's 18" long so the only way it would work is if it exits at the corner of the truck

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Ford Super Duty (1999-2016) :: 2002 - Exhaust Noise - Leak / Bigger Pipe?

i have a 2002 250 with the 7.3. i put a mbrp aluminized 4in turbo back with a FTE 30in resonator. I'm getting a lot of noise in the cab sounds like its where the turbo goes into the 4in pipe. the muffler guy said its because of the bigger pipe and not a leak. is there anything i can do to get rid of the excess noise.

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Ford Super Duty (1999-2016) :: F250 - Exhaust Manifold Leak On Passenger Side

Should I attempt to replace the passenger side manifold with what I can get from Napa. I would rather pay 100 bucks for everything and do it myself. But, Im concerned about replacing the studs. From what I have read the studs seam to be the problems for most leaks on these vehicles. I have torque equip. and other tools to do the job. Just want others opinions about this project. How hard really is it? 1999 5.4L F250 SDuty....

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Ford Super Duty (1999-2016) :: 2006 F250 - Leak At The Driver Side Exhaust Manifold

I have a leak at the driver side exhaust manifold. Its a little tough getting at it to tell if its a lose bolt, crack or bad gasket. What would be the best way to get at this area? Should i remove the tire and wheel well or is their a better way. If i can get at it i may replace the manifold all together.

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Ford Super Duty (1999-2016) :: Burnt Antifreeze Smell / Leak In Tube At The Rear Of Engine

I have a 2011 F350 diesel 6.7l. I have had this smell outside the front of the vehicle for months and so I took it finally to a dealer to solve the leak problem. They spent hours on it and eventually found a leak in a tube at the rear of the engine under the intake manifold and supposedly solved my problem. That was 2 weeks ago and I have driven about 300km.(180 miles) but the smell is still noticeable. How long should I wait before it goes away or should I return it to the dealer for further work?

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Ford Super Duty (1999-2016) :: 2003 F250 V10 - Fuel Smell / Gas Tank Vent Leak

New to me 2003 F250 Super Cab 6.8 V10. Great condition inside and out. 68,000 miles. Began smelling fuel (gas) a few days after driving it 250 miles from purchase location. Traced leak down to the top of the gas tank. Staining was visible around the rear vent. Applied about 5 psi to the tank and sprayed soap around until I saw bubbles coming from a hairline crack at the rear vent connection. Its where the fitting for the hose comes out of the tank.

My first choice would be to hot weld the crack. I'm not very comfortable with the idea of a heat source near a gas tank. I'm not sure, but the heat from the plastic welder might be hot enough to ignite fumes? Second option is to try some industrial 2 part epoxy (PIG) and seal it with that. Is there pressure inside the tank, and if so how much? Can try this fix with epoxy or JB Weld?

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Ford Super Duty (1999-2016) :: 2010 Truck Stuck In Regen Cycle - High Idle And Increased Exhaust Smell

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The problem with my truck is not that its regen'ing too often, the problem is that its STUCK in regen cycle. For the past 4-5 days my truck has been going into regen about 1-2 min after i start driving it, every single time i start her up. If i start my truck in the morning and let it warm up for a few min, i come out and my truck is idling higher then normal and has an increased exhaust smell, but when i aply the brake the idle goes back to normal. Then i start driving up the street and BAM "cleaning exhaust filter" message comes up and the and immediately the sound of the exhaust and induction changes and it sounds like sputtering/knocking.

Sometimes the the engine will flutter in decel or shutdown. HORRIBLE gas mileage, Reduced engine response and power, and white smoke is cooler temps. Basically all of the normal signs of a regen cycle, am i wrong? Im pretty sure its either a dpf sensor or possibly something wrong with the DPF? I haven't had one problem with my 2010 besides an egr valve and she has 167k miles and is completely stock and im very happy with my truck! 2010 6.4L

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Ford Super Duty (1999-2016) :: 2011 - Shorty Headers Match Up With The Stock Exhaust?

Looking for aftermarket headers for a 2011 f250 6.2l gas job. I have the famous leak and I want to put something in that isn't going to warp. I was told shorty headers typically match up with the stock exhaust. Eventually going to put in a cat back also so true shorty headers would be sick.

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Ford Super Duty (1999-2016) :: P0420 Code - Leak At The Joint Where Exhaust Manifold Meets Pipe Beside The Engine

I have a 2011 F350 CC long box 4x4, with a 6.2, 93,000 km on it. I periodically get a P0420. I clear it and sometimes it comes back in 10 or 20 KM and sometimes it comes back in a couple hundred km. Been doing this for about 800 KM.

Yesterday I got an exaust leak at the joint where the exaust manifold meets the pipe beside the engine. Checked close, bolts appear intact, leak is on the outboard side blowing towards the frame. Looks like a gasket or donut seal failed.

I am wondering if the catalytic converter was plugged or restrictive, would this cause the P0420 and could back pressure from a restricted catalyitic converter cause the gasket to blow?

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Ford Super Duty (1999-2016) :: 2003 F250 V10 - Heat Shield Rattle That Sounds Like Exhaust Leak During Loaded Acceleration

I recently purchased this truck and have towed a couple of times with it. It has 98,000 miles and I do not know if the automatic transmission fluid has been changed. Should I have it flushed or drop the pan and change it? I have a lift so doing the change is no problem, although it might be worth it to pay a transmission shop to do it.

Also, I hear what appears to be like a heat shield rattle or something that sounds kinda like an exhaust leak during loaded acceleration. What to look for to locate the noise? One last question, the air bag light is on sometimes then off sometimes. Any known air bag light issues? I love the truck, hate the gas mileage!

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