Ford Super Duty (1999-2016) :: A/C Clutch Hardly Stay Engaged
Jul 25, 2013
I was thinking my AC clutch has too much gap and was gonna do the "fix it" listed in another thread. However, my clutch wouldn't engage like it states needs to be done. The only time my AC blows cold is when it's cold/cooler outside OR I rev up the RPM's but it hardly stays engaged. I had a friend do a few diagnostics on it, with a paper clip (assuming he did it right) he feels my clutch is bad. But I've read the clutch is either good or bad, works or doesn't work, no in between.
Next, it doesn't seem to blow as hard as it used to. I replaced the blower motor last summer, but even before that, it seemed to not blow very hard. If I have it on low, it's very hard to feel it. With a crew cab and 2 little boys seated in the back, they often end up sweaty and miserable, no matter how far we go. I've read the orifice tube might need to be replaced, or something needs to be cleaned cuz it's dirty or clogged like the orifice tube. But I can't remember what.
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I need diagnosing why my A/C isn't working. I'm wondering if my clutch staying engaged has burned up my compressor before or after my clutch went bad. I don’t think it’s the air gap issue because I took my clutch off and checked and there were zero washers. I guess somehow I re-installed it with no washers maybe the last time I fooled with it.
I've only knew to check the air gap trick and when that didn't work, I wasn't sure what my next step could be. I tried looking at the high side pressure switch connector to see if it was burned up and it looked ok.
Can track down if my compressor is still good and replacing my clutch is the only thing I need to do or if I need to replace my compressor? Or if there's something else that's totally unrelated that I need to check?
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So I have an 02 f350 and I just recharged the ac system today. At first the clutch wouldn't engage, I tried tapping it and nothing. Then when I went to pull it out of the garage I left it in park to close the garage doors and I could hear it locking and unlocking.
I checked the voltage at the plug and am barely getting half a volt but it still doesn't lock up when I apply direct power to it. I didn't mess with the shims because I do not believe that to be the issue.
After I had shut the truck down and started it back up the clutch wouldn't engage at all. Do I just need to run the system or what? Its working just not consistently, I was thinking the oil needed to be recalculated a bit.
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So I've worked on this A/C for 3 years, I don't drive this truck very much or often, partly because the A/C doesn't blow cold. Its a 99 f250 7.3 ... Here's what I've done, first it was low on Freon so I added some and it got cold, take off driving and it gets hot. After some research I check the clutch air gap and pull a washer. This changes nothing, I put a valve on the heater core, so I could manually shut it off just in case.
This year I replace the compressor because the clutch isn't staying engaged when I revved it up in neutral. I went ahead and replaced the drier and Orifice Tube, the orifice tube was clogged up. So I start recharging the system, and I get 2 3/4 cans in and its blowing cold, low 50's high 40's its 75 degrees outside. The gauges read 35 low and 300 high, I'm a little confused cause it was suppose to hold 41oz from what I looked up but ok.
I rev the motor just to check everything out, the low side heads down for a second then starts going up, the high side starts going up and doesn't stop. The high side goes all the way till it hit the high pressure switch 450 wow. I'm thinking its over charged, I let it idle and the compressor kicks on and the low is around 50 and the high is at 350. So I rev it up again 1800 rpms or so, and the low side drops down and so does the high side. Except this time the low side drops down to 15 " I had the low pressure switch unhooked and looped" and the high side around 225.
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For about a week or now i have been trying to track down a sound from my truck, i had another post up and was finally with jhl3 able to determine that the sound is coming from my transfer case. The other thread with video of sound is located here : [URL] .... I've got a little bit of time to mess with i now
Quick rundown, began hearing odd sounds about a week ago, determined that it is transfer case. Front hubs are unlocked, esof switch is set to 2wd. Can not turn front drive shaft. I just put some zip ties on front drive shaft and went for a short spin, determined front drive shaft IS turning. Hubs are not locked and 4x4 is not engaged, did the sharp slow turn test, no feel of pull from front end.
Im not quite sure where to go from here, going to check connections at tcase motor and some relays.
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My second Super Duty, a 1999 7.3 at random leaves the starter engaged after starting! Turn key off, starter disengages. Solenoid or ignition switch or? Batteries are good, and crank times are quick, but a while ago before replacing starter there were some periods of long cranking.
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I bought my 2012 F250 CC SB 6.2 back in December and really haven't had the truck in 4x4. Today we got a bit of snow. The roads were slippery so I engaged the 4x4 ESOF while at a stop sign (I know, didn't have to be stopped but I was so I put it in 4x4) The driveline was noticeably louder.
I had a relatively constant hum that almost reminded me of a wheel bearing going bad. If you've ever experienced a wheel bearing going bad the sound gets louder as you go faster. I'm sure it's not a wheel bearing since it only makes the sound in 4x4.
It's a fairly annoying sound and is louder than my old 99 F350. Notice the driveline being significantly louder in 4x4? There are no driving issues just a louder sound than what I was used to. I have the full Ford Certified warranty and can bring it in but I thought I'd run it by the brain trust here to get thoughts before going to the dealer.
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Was pulling passat home 50 miles round trip this saturday and downshifted into 3rd. As the gear engaged it let out a loud clunk locking into 3rd gear. was able to find neutral after a day but slammed into gear just idling. Can find neutral on pattern but not actually get there....also drags right rear tire upon disengaging clutch.
1999&half psd zf6 1 ton single....
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My 2005 F250 just had the cab off in December for head studs and gaskets. Its a Crew Cab short bed FX4 so it has ESOF. When I engage 4x4 the blower will switch from blowing air out of the vents to blowing air out of the windshield defrost. Is a vacuum line plugged in wrong somewhere, or is one cracked? Trying to figure this out, its rather annoying
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Okay this is what I got; I recently purchased high mileage 2004 F250 Super Duty short box super cab 5.4 liter. Came with manual 4x4 handle on the floor so no 4 wheel on the fly and this eliminates the vacuum for the auto hubs so this will not be part of the problem. When engaging the hubs and ONLY when engaged the driver side hub grinds. The 4 wheel drive works but it sounds like its ready to grind itself into oblivion. I did pull the hub and the grinding was gone, I happen to have a spare hub that is good and the grinding returned.
I have jacked it up and made sure I have no play in the wheel itself and the axle knuckle on the axle shaft. Some say remove the front drive shaft? Or turn the wheels all the way in one direction engage the hubs and check for binding? I will do this in the morning, but what does that confirm if it not the hub. Could it be the passenger side echoing across? On my 99 Super duty I kept hearing moaning coming from up front like the breaks were shot and if you stuck your head out the window it was the back echoing to make it sound like the front.
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I bought a 2005 Ford Taurus last month with a bad A/C clutch. I had a friend, who says he knows about such things, replace just the clutch. He says he lost no refrigerant, which should be right. The A/C blows cold OK regardless of the ambient temperature, but the new clutch clicks in and out. I was of the opinion that this was caused by a low charge.
My (not always right) friend thinks it's normal, due to the cooler weather. I THINK the compressor should run all the time, and the car's interior temp is regulated by the flapper doors. I have no way to capture the present charge and weigh in the exact amount needed. I have accurately weighed in an additional 8 ozs, with a good digital scale, and it still clicks in and out. I have readings of 125/25, but the outside temp is only 50F this morning.
What readings should I see at 50F? Do I still need more R134a?
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I have been having an issue with my blinker for the past few months. When the blinker is fully engaged, the right front blinker doesn't work. If I just push up on the blinker so it doesn't fully click into place, the right front blinker works fine, so it is not a burnt out bulb. I have also checked my blinker light in my mirrors and they work fine. Left blinker works fine. I am stumped on to what this can be and I need to get it inspected. 2005 F-250...
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This must have been asked before but I couldn't find any thread about it. Have a 2006 F350 that makes a rattling sound when engaged in front wheel drive. Sounds a bit like a loose ball from a ball bearing (or a small stone) rolling around. What might be causing this?
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I have a 2004 F250 Torqshift trans, 155,000 miles. It has had a slight hesitation when trans is engaged for about 4 years, not a problem the dealer has no fix they said.
Now today for the first time I had a tow haul light come on while driving on the freeway. It would not go into overdrive and the light keep blinking. Later in the day, I let it cool down and it drove fine to the store about 2 miles. When I got in to drive home it had tow haul light go blinking and check engine light came on this time.
I hooked up my code reader and it's giving codes: P0720, P0751 and P0766.
Should I take it to the Ford dealer, a Transmission shop or have a friend who worked at Ford Dealer do the Work? I see that some people have changed out the TFT sensor and corrected the problem. While the pan is down should I just have all the shift solenoid sensors changed?
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This is my first post on this forum. I have a 2014 F350 standard fleet truck. The headlights are not day time running lights. The headlight switch is the basic off/parking light/on. The headlights come on as soon as you start the
truck. This just started happening about a month ago. When you shut off the truck the headlights stay on for ten minutes. I scanned the truck with a snap on modis. I got into the lighting module and the "command on" is on. The modis would not give me the option to turn it off. Short of taking the truck out of service for a day to go to the dealer. Is there any other fix I can do?
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My issue is not with the truck starting its with it staying running. I had plugged in all the night prior and all day while at work. When my shift was over went out started fine let it run for about 20 minutes and left to make my way home. During the trip it ran fine for about 1/2 a mile and then it started idling really rough at a stop light went to go threw the light and it as though I had left it out all night with plugging it in. I went to turn on a side street because this situation was not going to end well and it died trying to turn. It would not start back up I was able to get a jump and made another 1/4 of a mile and it died right in front of my house. I replaced both the batteries this morning and it fired right up lasted about a minute and then died again. All the gauge read fine, oil level is good, and the injectors were replaced 2 years ago.
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i have a 2002 f250 i drove it lat night parked it came home from work at about 3 and noticed my head lights were on and just headlights. I open the door and see that the switch is in the off position too. WEIRD HUH ? they wont go off. I tried to unplug the switch and nothing.
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Walk out to my 02 f250sd this afternoon after it sat for 9 hours while I was working... the lights are on... look inside and the light switch is in the off position... Open the door and it smells like burning wires. Car cranks without a problem but lights will not go off. Unplugged light switch and still lights are on. Open fuse box and all fuses look good none of the relays are hot. Reach around to back of fuse box and almost burn my fingers. Remove 4 screws that hold box in place and look around back. Unplug the wires going into fuse box and see that one is melted and it appears it is melted inside the fuse compartment itself. What might be going on inside this black box?
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Yesterday jump in truck head out and when I go to use right (passenger) blinker and it doesn't stay on. Left side works fine. It will stay on if held but on it's own it blinks like 4 times then shuts off.
Side note not sure if connected but a couple days before was using wipers and when I shut them off it was still like it was on intermittent. It happened a couple times but seems fine now, but then with the blinker I am wondering if it is something in there.
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I bought an hid kit for my 2005 f250 the dog lights work fine but the headlights won't stay on. They come on for about 30 seconds then shut off. How to fix this. I've swapped the ballast with the fog light ballast and it does the same thing.
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When I parked my truck at work this morning, I pushed the parking brake pedal down like always, but it popped back up. I didn't pop all the way back up, it stayed down about 1/4 of the way. Several tries yielded the same results.
Since I'm at work, I didn't have any time to crawl under there are investigate. I'll do so tonight when I get home, or maybe tomorrow. Kinda sounds like the locking "teeth" mechanism may be misaligned?? Since it doesn't come all the way back up, I'm hoping the mechanism isn't totally broken.
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