Ford Super Duty (1999-2016) :: Crack In Floor By Gearbox Tunnel - Common?


May 19, 2014

I have found a 3" crack in the steel floor of my F350 2005. It's located at the base of the gearbox tunnel not far from the drivers right foot.

Is this a common structural failure point on the F350 or am I just unlucky?

The vehicle gets abused in the dunes but I would have thought the suspension and drive train would have failed before the floor inside the cabin!

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Ford Super Duty (1999-2016) :: F250 V10 - Leak From The High Pressure Hose On Gearbox?

My uncles 1999 v10 started to leak from the high-pressure hose on the gearbox. Replaced the hose which lasted for a short time but is now leaking at the same spot. The hose swivels, is this normal, seems like a dumb design for a pressure hose. Also is there a certain trick to doing this hose? He also insists on using PS fluid instead of the ATF it calls for. Could this cause a problem with the seal?

Edit: Also the truck has been lifted on 35s since 16k miles and its now roughly at 170k. He tows with it as it is his work truck. But the truck is well taken care of.

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Ford Super Duty (1999-2016) :: 2002 - Crack In Coolant Reservoir?

02 v10 SD. I found a crack in the coolant tank on my 02 Superduty. It is below the radiator cap, just above the crack where it was sealed from the factory. It runs the length of the tank, about 2 and 1/2 inches, across the front top section. Its starting to seep through,but the radiator is still holding pressure. Have any of you with the older Superduty's had this happen to your trucks? What caused or is causing it. I called the Ford dealer tonight about a new one.

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Ford Super Duty (1999-2016) :: 2001 F250 - Power Steering Fluid Leaking From Lower Portion Of Gearbox

OK so my 2001 F250 was leaking power steering fluid from the lower portion of the gearbox (where the pitman arm attaches).

I found a thread on this forum where it showed how you could change the seals out WITHOUT taking the gearbox out.

So I got the pitman arm off with a heavy duty puller. Then I scraped out the 1st rubber seal hoping to reveal a snap ring behind it. Well, the seal is 99% scraped off, but there is not evidence of a snap ring. It does seem like there is some metallic ring holding another rubber seal in behind it. But again, I can't find the little open spots that you put your snap ring pliers in to get snap rings out.

How do I get this metallic thingy out???? I already broke a small drill bit trying to drill it out. It just doesn't seem like the best way to go about it.

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Ford Super Duty (1999-2016) :: OEM Fuel Tank Has A Crack - Transfer Flow Replacement

My stock OEM fuel tank has a crack in it. I've got to replace it. I was thinking of getting a TransferFlow replacement tank. It would nearly double my capacity. My wife wants me just to go stock to save the money, but I'm thinking the extra capacity would be nice. One thing that did concern me, however, is how much my fuel efficiency might diminish because of the extra weight of the tank (150 lbs) plus fuel. Since it is a gas truck, not many options.

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Ford Super Duty (1999-2016) :: Heavy Duty Rubber Floor Mats With Transfer Case

New floor mats. My truck is going to be 10yr old and has the original King Ranch floor mats. I want some heavy duty rubber ones that will fit around my manual transfer case lever. I ordered the Weathertech digital fit liners and I am not happy with them so they are headed back tomorrow. They have a heavy duty all weather mat but not sure how it will work with my shift lever on the floor. Husky liners/mats look nice and heavy duty but won't accommodate the floor lever.

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Ford Super Duty (1999-2016) :: F250 - Clutch Needs To Go All The Way To Floor

I Have a 1999 f250 7.3 diesel with the zf5 manual transmission and to shift gears I need to push the clutch all the way to the floor. Could this possibly be the slave and master cylinder or is it the clutch?

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Ford Super Duty (1999-2016) :: Clutch Pedal Close To Floor?

I have a 06 f360 PSD 6 speed. On a road trip and the clutch pedal is getting very close to the floor. No Slippage but the longer I leave the pedal pressed the worse it gets. Are there any good descriptions how the clutch in this truck works?? Slave cyl??

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Ford Super Duty (1999-2016) :: 2008 F250 - Brakes Going To Floor

I believe my brakes have a problem.

Lately, I can stomp on my brakes @ 50 mph and they won't trigger the abs or come close to skidding the tires. The peddle goes to the floor if I push hard enough and the truck doesn't seem to stop fast like it used to.

I'm wondering if there is an issue I should be focusing on, like swelling brake lines or some issue you may know of. I'll try bleeding the brakes this coming weekend, but i think its going to be a bad brake line or something.

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Ford Super Duty (1999-2016) :: 2006 F250 XLT - Vibration In The Floor At 70 MPH

I am new to the Superduty and the Diesel world. I just purchased a used 2006 F250 SD XLT with 79K miles on it. This truck has a brand new 6 inch rancho lift. I just bought brand new 35x12.50x18 toyo open country AT tires and new 18 inch rims. I have the steering box replaced, new brakes all the way around, front end alignment and the Turbo pedestal secured.

However, I am still getting a vibration in the floor going down the highway when i hit 70MPH under acceleration? Once I let off the gas the noise goes away.

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Ford Super Duty (1999-2016) :: Sound Like Woodpecker Is Tapping On The Floor When In Gear

2001 f250 7.3L......

Haven't had it long, but when I am in gear and come to a stop i hear/feel this sound coming from what seems to be under my feet. I don't know how else to describe it other than it sounds like a woodpecker is tapping on the floor.

If I put it in neutral it stops. As soon as i let off the brake it stops. It doesn't do it while driving.

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Ford Super Duty (1999-2016) :: Loud Bang And Brake Pedal Went All The Way To The Floor

I was driving, Iput the brakes on then suddenly I heard a loud bang and brake pedal went all the way to the floor. I knew there was something wrong with the brakes, parked went and checked the passenger side rear brake caliper was ripped off which made a hole through my rim and also ripped off the brake lines. I need to get the part but I don't know what its called. See the pictures....

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Ford Super Duty (1999-2016) :: 2002 F250 Brake Pedal Goes All The Way To The Floor

The other day I got in my truck and started down the driveway when I realized I had no brakes, I slowly backed up and parked it. I haven't driven the truck for approx. 2 weeks and it seemed fine then. The master cylinder is full, there are no signs of leakage from wheel cylinders or lines. Today I unscrewed the left front zert and no fluid came out. My pedal goes all the way to the floor.... Whats going on, and if its a easy fix?

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Ford Super Duty (1999-2016) :: Brake Line Failure / Pedal Went To The Floor

First, I am fortunate that I was only going 25 mph when some turned in front of me causing me to slam on the brakes. The pedal went to the floor, but did slow the truck enough to miss the jerk. Had I been on the highway, it would have been very bad.

Anyway, what I found is still hard for me to believe for two reasons. It find it hard to believe it failed, but more important that I am getting the last national inventory of 2 of the 3 lines in this picture (according to my Ford dealer).

The three lines are almost directly under the front end of the master cylinder between the block and frame. These are as I found them. The larger one goes to the rear feeding both rear brakes while the two smaller run to the front brakes. The spring looking part below is just a plastic protector. The line which failed goes to the front left.

I think anyone with a 2005 SuperDuty which uses the same or similar parts should take a very close look at the flex sections. The parts I have ordered are: 6C3Z-2B523-BA, 6C3Z-2263-BA, and 6C3Z-2264-BA (rear, right, and left).

How long a manufacture is required to maintain inventory? I thought 7 years, but someone suggested 17. I'm at 8 years, but I would have expected more than 1 each of the fronts to be available. Do they changed parts on the '06 or '07?

My 350 spent 2 winters in the Chicago area and has been resting in Florida since 2006. No work was done in this area, but the closest work was the main fuel pump (frame mounted) replaced 2 years ago, but that is almost 2 feet to the rear.

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Ford Super Duty (1999-2016) :: F350 - Clunking Noise Under The Floor Board?

I have a clunking noise that I can feel directly under the floor board that definitely seems suspension related. It is getting progressively worse, it's not constant but it is magnified when hitting bumps, pulling out of driveways etc. I have jacked the truck up and tried to simulate the issue with no luck.

1999 F350 4x4 7.3L auto trans 150,000 miles

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Ford Super Duty (1999-2016) :: F250 - Clutch Pedal Went Straight To The Floor Boards

Pulled out of street this morning and as I was shifting into 3rd my clutch pedal went straight to the floor boards. I was able to keep it in 2nd gear and get it back to my driveway . The pedal will only go straight to floor or goes straight up too the bottom of dash board. It's spring loaded. Am I dealing with a linkage issue?. I had clutch as I pulled out of my driveway and stopped go at the stop sign. Plus I was able to drive it back too my house with the pedal on the floor boards. Where I should look first?

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Ford Super Duty (1999-2016) :: 2002 F250 - Brake Went To The Floor Almost Sinking The Truck

Today I was going to launch my new boat and when I backed down the ramp, the brake went to the floor almost sinking the truck. Long story short, the brake line that runs along the frame to the rear brakes rusted through at a bend that I couldn't see. Seems the line is about 8 feet long. What I'd like to know is can I replace it without dropping the fuel tank which of course I just filled yesterday and can I obtain one at a ford dealer or will I have to order one. My truck is my only transportation.

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Ford Super Duty (1999-2016) :: 2002 F250 - Front End Noise / Slight Vibration In The Floor

2002 Ford F250 4x4 Superduty Lariat (4 door). Just changed the locking hubs to a new set of Warn manuals. I began to periodically hear what sounds like a rumbling/bearingish/howling kinda sound. Happens when you hit a bump at any speed...then howls till you hit another bump..goes away..then process repeats. Come to a complete stop, and the sound usually goes away till you hit another bump. The hubs are "free" at this time.

Heres the weird thing...when the noise starts...I switch it into 4 wheel drive on the dash...the sound instantly goes away. Click it back outta 4 wheel drive (hubs are still unlocked this whole time) and the sound is gone. drive some more down the road, maybe hit a slight bump, and the sound returns. Switch it back into 4x4...sound instantly goes away. Its not really in 4 wheel drive, cause the hubs aren't locked in...but that cures it till I take it back out. What could be causing this howling ? Its getting worse, and you can feel a slight vibration in the floor now when its doing it.

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Ford Super Duty (1999-2016) :: 2009 F250 4x4 - Rattling When Push The Clutch Pedal To The Floor?

My stock 2009 ford f250xl 4x4 with a 5.4 and 6 speed has been giving me a weird sound lately started about a month ago and only happens on a cold start situation meaning if it sits over night it will do the sound. the sound goes away after 3-5 min of warm up in my driveway, the sound happens when i push the clutch pedal to the floor. it has no pronounced abnormal sounds through out the rest of the day when its hot which perplexes me, check out the vid on my u tube site for a sound of it.

MAH00111 - YouTube

MAH00115 - YouTube

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Ford Super Duty (1999-2016) :: Water Dripping Down The Passenger Side Floor From The Area Of Firewall

I have read a few threads about wet floors but I still don't know the answer.

I can see the water dripping down the passenger side floor, from the area of the firewall. It is filling the channel in the floor, under the door sill.

The truck sits in my driveway, with the nose downhill. May be windshield, or AC/Heater drain tube could be plugged. Does the '99 F250 have a drain tube from the AC?

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Ford Super Duty (1999-2016) :: 2012 - Whirring Noise Occasionally Under Driver Side Floor

So I'm going to be putting a deposit on a 2012 6.7 dually tomorrow after work. It has about 40k miles 2800 hrs 1400 idling. It looks perfect. Drives good, sounds good except for a bit of a whirring noise occasionally under the drivers side floor (fuel pump maybe?)

For warranty I still have the remaining 2 yrs, and the miles left. I am going to try to get them to give me 5 more years on the powertrain. Before I pass the check is there anything I should specifically look for? It is a beautiful truck ....

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