Ford Super Duty (1999-2016) :: Front Axle U-Joints Rusted


Sep 1, 2013

I have my front axles out to replace the U-Joints but they are rusted in there. Even the C-Clip is fused/rusted in place. I use my flat wheel grinder and ground out the C-Clips but the U-Joint caps wont budge. Been soaking in penetrating oil too. Any way other than drilling them out?

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Ford Super Duty (1999-2016) :: 2012 F250 - Greasing Front Axle U-Joints

I noticed my '12 F250 has grease zerks on the front axle u-joints and was wondering how often you need to grease them ? My truck has 10k on it and while I was changing the oil tonight I decided to give them a few shots of grease until it started coming out of the joint.

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Ford Super Duty (1999-2016) :: 2007 - Replacing Ball Joints - Front Axle Shaft Removal?

I am replacing the ball joints on my 07 f250 4x4. got down to the removal of the shaft itself and it won't budge. What is the secret here. Have to go to work on monday, and the weather in Cleveland isn't going to be very good on Sunday.

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Ford Super Duty (1999-2016) :: 2005 F350 - Changing Ball Joints - Can't Remove Axle Out Of Diff?

2005 Ford 350. I want to change the ball joints on the front axel and I cant remove the axle out of dif. to remove the ball joint housing. I have been prying and pulling and it just moves out a 1/4 inch or so .They tell me there is no ring to remove in dif before you can pull it out but why this trouble?

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Ford Super Duty (1999-2016) :: U-Bolt Bracket On Front Passenger Side Rusted

I have a 99 F250 Super Duty 4x4. The u-bolt bracket on the front passenger side has rusted through and broken in two places. It has broken right at the hole for one of the u-bolts, which then broke the sway bar bracket off (so the sway bar is no longer attached on the passenger side). Also, the track bar bracket has broken off.

Is there a replacement bracket that can be purchased? Or does it need to be fabricated from scrap? The u-bolt bracket, sway bar bracket, and track bar bracket are all one whole piece. It is welded to the axle, so it would need to be cut off. Then the new bracket would need to be welded back on.

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Ford Super Duty (1999-2016) :: 2015 - Front Axle Leaking A Lot?

I have a 2015 F250, cc 4X4 PSD. It has 22,000 miles on it. I notice a small quarter sized drop of oil after it is parked by the right side front wheel. It is coming from behind the dust cover and universal joint where the axle goes into the tube. I dont know how long it has been leaking. My issue is I am about 800 miles from home on a camping trip, have to go back to work Monday, and lcoal dealer here can't take it in till next week. So, if the hubs are not locked and the truck is in 2 wheel drive, the gears shouldn't be turning right? I assume it is ok to drive home. I didn't want to pull the plug and check the fluid because if any runs out and leaves a stain on the cover, I don't want ford trying to deny warranty claiming I messed with it first.

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Ford Super Duty (1999-2016) :: Leak In Front Axle Shaft

Check out the pics. 99 f250 4x4. I have a leak in my front axle shaft. It looks like it is coming out of the dust cap on the end of the front shaft. I am pretty sure it is differential fluid from the smell. Is there a seal before the dust cap? Is the shaft hollow with fluid in it? I thought it was just in the differential and if it leaks it is at the seals where the axle goes into the differential not at the otter end.

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Ford Super Duty (1999-2016) :: Clicking Noise From Front Axle

I have a slight problem and don't know how serious it is. I own a 2003 F350 with a lift kit. After my drive shaft shattered last September. due to a U-Joint a clicking noise started up in the front axle area after we locked the hubs so we could crawl it down the road out of traffic.

What would be the likely causes and how much would a typical repair/replace cost?

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Ford Super Duty (1999-2016) :: Front 4x4 Axle Still Turn When Unlocked

I am not up on the exact operation of the hub lock/unlock on superdutys but when following them, I can see the front axles still turning with the wheel. So even with them "disengaged" they still turn with the wheels?

If that is the way they are designed to do, why? Seems like efficiency could be gained by having them actually disengaged when not needed. And save wear on the inner housing seals.

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Ford Super Duty (1999-2016) :: Front Axle Seal Leaking?

I noticed the other day after my truck was parked on a bit of a angle there was diff oil from the passenger side on the ground. reading a bit on here i learned the axle seals are way in the front housing close to the front diff. and yesterday driving a heavy load around my front brake driver side got stuck on a bit and over heated and was smoking, couldn't even touch the rim it was so hot. anyway about this axle seal i got the hub off right now but cant seem to pull out the axle assembly through the knuckle but i see i have to pry and most likely wreck that seal. Looking for a link of piuctures or how to replace the axle seals in the housing.

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Ford Super Duty (1999-2016) :: 2006 - How To Tighten Front Axle

It's the Right Front Axle Shaft on my 2006 F250 where it goes into the Hub/Bearing assembly.

Seems way to loose to me but after I removed the Lock-Out, I discovered the Axle Shaft is held in by a Snap-Ring not a Nut (WTF) so how do I get this tightened up

Also it's my understanding (I didn't remove) between the Axle & Steering Knuckle there's a rubber O-Ring. Could all this play be from that O-Ring being wasted Although that doesn't seem likely to me, Iam worried what's wrong

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Ford Super Duty (1999-2016) :: Front Axle Shaft Wiggle

So the other day I took my locking hubs out and cleaned them really good. When they were out I noticed I could grabs axle shafts inside the hub and wiggle them quiet a bit. Is that normal?

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Ford Super Duty (1999-2016) :: 2005 - Oil Leak From Front Axle?

I have an F250 4.2 diesel 4x4 double cab. Its a2005 model. I noticed an oil leak from the front left axle. It looks like its leaking from the axle tube. See pic attached. Is a seal probably worn? How big a job is this to fix.

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Ford Super Duty (1999-2016) :: 2008 F450 - Front Axle Removal

How do I get the front axles out of of the knuckle? It seems like the seals are holding them in? Is there any trick to to getting them out,I am trying to do my ball joints

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Ford Super Duty (1999-2016) :: Front Axle Spins While On Ground In Park

I'm trying to figure out how much of my front end I need to rebuild. 130,000 mi on the truck. About 1/2 of those miles are off road. 2008 F350 FX4. Stock. Original front wheel bearing unit and hubs. I was under the truck today and before I put it on jacks I decided to see how much play was in the front end components.

I noticed when checking out the passenger side front axle at the u-joint that I was able to spin the whole u-joint and bearing with the wheels still on the ground. I wasn't able to do the same for the driver's side. Both hubs were set to auto although I know that the ESOF doesn't work. Is this normal? Am I supposed to be able to spin the axle with the wheels on the ground?

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Ford Super Duty (1999-2016) :: Right Front Axle Seal Leaking Continuously?

99, F250, 4X4, V10, 72,000 miles. I have had the front axle seals replaced three times in the past 3000 miles, and the right continues to leak. My mechanic screwed up three times?

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Ford Super Duty (1999-2016) :: F250 - Leak In Front Axle Shaft

Check out the pics. 99 f250 4x4. I have a leak in my front axle shaft. It looks like it is coming out of the dust cap on the end of the front shaft. I am pretty sure it is differential fluid from the smell. Is there a seal before the dust cap? Is the shaft hollow with fluid in it? I thought it was just in the differential and if it leaks it is at the seals where the axle goes into the differential not at the otter end.

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Ford Super Duty (1999-2016) :: Right Front Axle Seal Continues To Leak?

99, F250, 4X4, V10, 72,000 miles. I have had the front axle seals replaced three times in the past 3000 miles, and the right continues to leak. My mechanic screwed up three times?

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Ford Super Duty (1999-2016) :: Exploded Parts Diagram For The Front Axle?

Looking for a complete exploded parts diagram for the front axle on a 1999 4X4 F-250?? (If possible from the wheels inward.) Having some issues and really need this.

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Ford Super Duty (1999-2016) :: Ticking Noise Coming Out Of Front Axle

With the front hubs locked locked I get a ticking noise out of the front axle almost like there is rocks in the hubcaps. But unlock the hubs and the noise goes away. Also, if I put it in 4 wheel with the hubs unlocked i get no noise.

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Ford Super Duty (1999-2016) :: 2000 F450 - Convert 225 To 170 Mm From Front Axle?

Tried converting the 10 lug to 8x6.5 and didn't work. so now i found a 2000 F450SD 8x225mm monotube front axle but just got my hands on a '99 F350 4.10 DRW axle 8x170mm....can I bolt the 8x170 hubs (spacers as its a dually front axle) up front? not sure if the bolt pattern on the rotor will work...

I was thinking adapters up front as i can widen the front track abit if i had to, but dont want to go 170mm to 225 adapters out back, as i think its too much weight for those... I will have a front 90 F-superduty 10 lug set up....

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