Ford Super Duty (1999-2016) :: Getting Exhaust Pipe Out?


May 29, 2015

The exhaust system from the downpipe back was stolen off this auction truck I bought, so I bought an even worse truck for parts but I'm struggling to get the exhaust off. Is there a trick to it? Does it come out going forward over the rear axle or pull out from the back? Should I just cut it and have a shop weld it back?

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Ford Super Duty (1999-2016) :: 2001 F250 5.4L - Smoke From Exhaust Pipe

2001 F250 5.4L - I recently had my muffler changed and the pipe flange on the tailpipe up by the exhaust manifold welded back on. I haven't driven my truck much this past summer so when I took it in to get the muffler fixed the front caliper got temporarily stuck like it tends to do. It eventually freed up but in the meantime I noticed a hot oil-like smell coming from my truck from time to time. I chalked it up to either the new muffler or maybe it just smelled hot and it was instead the front brake caliper still being stuck. One day I'm driving down the interstate and I start uphill. I noticed smoke behind me and pulled over. The brake was not overheating so I got underneath the truck.

The smoke was rolling off of the exhaust pipe all the way down it all the way up near the manifold but mostly around the muffler. The smoke quickly went away while I was under the truck. I noticed it doing this only while the engine is under a load like going uphill. Just driving around town nothing is noticeable. When it does smoke I lose power. Once I slow down for awhile and then gradually speed back up things seem okay. I checked the oil.

Normally I don't lose a drop but this time I was a quart low but the oil on the stick was clean. It's been awhile since I had my oil changed but very little mileage on this change (my truck has sat awhile). My truck doesn't leave a drop of oil under it when it sits. From what I read you can remove the radiator cap and start the truck to see if it's a blown head gasket. At least that one of the things I can check easily without actually taking the plugs out even though the oil looks clean. The radiator has not lost any fluid. The transmission fluid is also good. It's been doing this for about 3 weeks.

I still drive it to and from work (about 15 miles round trip) everyday but I take it easy on the acceleration and stay on city streets. I looked into the EGR system online for my truck and instead found an EVAP purge solenoid/valve in its place on the passenger side. I don't have any service lights on the dash. I went to Autozone and had them scan it but nothing came up. I read somewhere that either the purge solenoid assembly or EGR (I can't remember) can burn up the board if it goes bad resulting in no code showing up.

I recently changed a vacuum valve out that went bad that controlled the vacuum chamber used to operate the hubs on the 4WD. The 4WD is now operational again. Assuming the head gasket is not blown, what to check for next?

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Ford Super Duty (1999-2016) :: Green Substance In Snow Near Tailpipe Or Exhaust Pipe

Had green substance in snow near tailpipe or exhaust pipe ! Im sure this is not good (most likely antifreeze ) Truck has about 82000.00 miles on it and has towed sleds to vermont and back each year about 6 times or so .Looks like a head gasket, any thoughts on this problem ,overflow tank is down a little below cold minimum line. Is a additive possible? I am original owner and have not beat on truck ,oil has been changed regularly ,tranny and coolant have been changed. 2004 F250 ext. cab 5.4 v8 gas...

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Ford Super Duty (1999-2016) :: 2002 - Exhaust Noise - Leak / Bigger Pipe?

i have a 2002 250 with the 7.3. i put a mbrp aluminized 4in turbo back with a FTE 30in resonator. I'm getting a lot of noise in the cab sounds like its where the turbo goes into the 4in pipe. the muffler guy said its because of the bigger pipe and not a leak. is there anything i can do to get rid of the excess noise.

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Ford Super Duty (1999-2016) :: P0420 Code - Leak At The Joint Where Exhaust Manifold Meets Pipe Beside The Engine

I have a 2011 F350 CC long box 4x4, with a 6.2, 93,000 km on it. I periodically get a P0420. I clear it and sometimes it comes back in 10 or 20 KM and sometimes it comes back in a couple hundred km. Been doing this for about 800 KM.

Yesterday I got an exaust leak at the joint where the exaust manifold meets the pipe beside the engine. Checked close, bolts appear intact, leak is on the outboard side blowing towards the frame. Looks like a gasket or donut seal failed.

I am wondering if the catalytic converter was plugged or restrictive, would this cause the P0420 and could back pressure from a restricted catalyitic converter cause the gasket to blow?

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Ford Super Duty (1999-2016) :: 2000 - Adding SPD Y Pipe?

I want to put in a SPD Y pipe. They make 2 different ones, 99-00 and 00-04. I have a 2000 and so I've been trying to figure out which one. The SPD website's phone number goes straight to voice mail and it's inbox is full. 5 star tuning who sell's these as well told to me to just "get under the truck and see"... I'm no exhaust pro so I don't know what to look for. I just went to a ford dealership and their diagrams where the same but it did show there were different part numbers for the two different styles, so they couldn't work either. It says on SPD's website that the exhaust configuration changed somewhere in 2000. So, what to look for in the difference. Maybe a picture of a 99 y pipe and 01 y pipe would work?

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Ford Super Duty (1999-2016) :: Leaking Coolant From Pipe On Driver Side

I think I have a clamp or something loose as i am dripping coolant from a black and silver hose/pipe on teh drivers side of the motor.

I can't see any clamps, well clamps i can recognize. how is this black pipe connected to the aluminum pipe? at that seam is where it's leaking.

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Ford Super Duty (1999-2016) :: 1997 F250 Started Blowing Steam Out Of Tail Pipe

I was driving my 97 F250 2wd the other day and it started blowing steam out the tail pipe. In recent months I have replaced the thermostat, heater core, and pressure cap on the reserve tank. I do believe I have blown a head gasket. I did check my oil fill cap and it showed signs of milky residue..

The motor in trouble here is the 4.6L gas. And I have yet to talk with my mechanic I had the thought to replace this one as it has over 330K kilometres on it. I wonder if a newer 4.6 from a similar F150 or F250 would have the same motor mounts. No, I am not looking at brand new as my budget isn't that of a millionaire. I have found a few younger 4.6 motors within my budget.

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Ford Super Duty (1999-2016) :: Stumble When Idling With A Pop Every Now And Then Out The Exhaust

I am new to Super Dutys but i love them! Altho mine is not being so nice. It has the 5.4 in it. When its idling it has a stumble to its idle with a pop every now and then out the exhaust. It revs fine when its first started. If i pull out on to the road and start away easy its ok a slight miss but if i put the throttle down its just falls on its face. But if i get it up to cruising speed its ok as well. But even at cruising speed more then 1/8 throttle and it starts missing and falling on its face. What it could be? It smells like its running lean as well.

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Ford Super Duty (1999-2016) :: 2001 - Oil Leaking From Exhaust?

I own a 2001 F250, I bought a skid steer that weights 7000lbs and got a trailer that is 14,000lbs.

The truck was running fine, today was the first day I used it and I noticed by the end of the day I have oil dripping from my exhaust.

The dealership told me that the f250 is able to town that much weight, what caused it, as well as is it safe to continue to tow with it?

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Ford Super Duty (1999-2016) :: Oil Blows Back And Gets On The Exhaust

I have a early 2003 SD with the 5.4 triton. It has a oil leak on the passenger side, the oil blows back and gets on the exhaust.

I have been under the truck with the engine running looking at where the head meets the block and at where the valve cover meets the head and can not see a leak.

Sitting there running at idle it does not drip a drop off the engine but the entire underside of the truck is coated in oil.

I did notice that the depression around one of the upper valve cover bolts was filled with oil, I cleaned out the oil, let the truck run and it stays dry.

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Ford Super Duty (1999-2016) :: F350 - 6.2 Exhaust Without Cab Drone?

I plan on putting a catback exhaust on my 2016 F350 6.2 gas engine. I have always loved the sound of Flowmaster exhaust but over years have started to become slightly annoyed with the drone in the cab. Is there a exhaust system out there that is capable of sounding like Flowmaster but without the in cab drone.

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Ford Super Duty (1999-2016) :: 2015 F550 Does Not Have Exhaust Brake

OK, so I have the brake pedal downshifting, but there is no real exhaust brake. Can I have one installed, like the latter model 2015 or even the 2016, with the button?

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Ford Super Duty (1999-2016) :: Cleaning Exhaust Filter Message

Is this the same thing as the regen? Got it for the first time yesterday at 775 miles. Just curious. On a related note, I've tried to run around town some with 5th and 6th locked out (speeds of around 55-60 on a regular basis, running about 2300-2500 rpms) to try to run this process...am I doing it wrong?

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Ford Super Duty (1999-2016) :: 2001 - Exhaust System Installation?

I'm looking to install an aftermarket exhaust system (cat-back system) on my '01 F-250/6.8L/V10. I'm looking for recommendations....Ideally, I'd love to find a system where I don't have to remove the spare tire, and still have a dual exhaust where the tailpipes exit on the side (aft of the rear tires).

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Ford Super Duty (1999-2016) :: 2015 - Exhaust Filter Overloaded?

First 11,000 miles on this 2015 F-350 6.7 diesel was a love affair last 2,000 miles I hate the damn thing it has been in the shop three times in the last month. Exhaust filter over loaded drive to clean. Will not clean while towing a load gets to limp mode. What do I do leave trailer on side of road in order to regen and then go back to pick it up?

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Ford Super Duty (1999-2016) :: 2008 - Cracked Exhaust Manifold

My '08 S.D. (5.4) has a cracked exhaust manifold, which I've heard is fairly common. Crappy Ford design. The local dealer has them in stock (imagine that, just like the 'non-bad' coil caps from some years ago, that they were instructed by Ford to keep at least 10 on stock at all times) for the passenger and driver's side. What are the part numbers?

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Ford Super Duty (1999-2016) :: Strong Diesel / Exhaust Smell?

Not at the exhaust, but from the engine compartment. Have to open the windows at a stoplight. Can also smell it when I walk past the parked truck. What's up?

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Ford Super Duty (1999-2016) :: Exhaust Manifold Leak Repair

The exhaust leak is not too horrible, but, enough that I need to address it soon. Only on the driver's side; (today).

I'm planning on having a lot of PB blaster on hand, torch, broken stud removers, screw/stud extractors (easy outs), ...a hammer. Maybe a few cold Budweisers

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Ford Super Duty (1999-2016) :: 2011 - Exhaust Exit Location?

Well I have a 2011F250 powerstroke. I recently put a 5" down pipe back exhaust on it. I ordered a 5" to 7" tip and it came in today. Problem is that it's 18" long so the only way it would work is if it exits at the corner of the truck

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Ford Super Duty (1999-2016) :: V10 Stalling - Banks Exhaust System

Some time ago, stalling situation I had with my V-10 engine in my motorhome.

I received several good suggestions but none of them seemed to work. I took the motorhome to the Ford Dealer and they could not come up with an answer.

As a last resort, I decided to change out the Computer and asked the dealer to order one for me. Ford no longer makes this computer. So, they had to order a re-built. While waiting for the re-built, it occurred to me that I have a Banks exhaust system in the motorhome and I called Banks to see if there was something I should do regarding their system. They simply told me to remove their chip and replace it in the new Computer. Then bring it into their offices to have it flash programed. I relayed this information to the Ford mechanic and he removed the chip. The motorhome ran fine on the original computer with no stalling what-so-ever.

Unfortunately, Ford had already ordered a re-built computer so I was committed to having it installed. I decided to keep the original as a back up. I made an appointment with Banks to have the new computer flash programed to their chip. While I was there, the Banks mechanic told me that it is a common for the chip connections to become dirty and cause stalling. He cleaned the connections and put it back in the motorhome.

I wish, Banks had told me this is a common problem when I first called them. The chip is on the outside top of the computer and is easily removed and installed. Takes about five minutes to clean the connections and re-install.

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