Ford Super Duty (1999-2016) :: How To Remove Driveshaft To Replace U-Joint


Jul 14, 2013

Rear-most connection before pumpkin, need to replace the U-Joint. I got the four bolts out at the flange but the shaft won't drop. I beat on the connection a bit, not enough to hurt though. What am I missing? How the heck do I get this apart and drop the shaft to replace the U-Joint???

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Ford Super Duty (1999-2016) :: Front Driveshaft Leaking?

What would I need to replace in order to fix this leak ?

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Ford Super Duty (1999-2016) :: Front Driveshaft Broke?

I was having a problem with 4wd and regreased/ cleaned hubs and when I went to test operation both fronts would engage and worked good. After a while.of testing in and out of 4wd I heard a loud clunk and looked under, the front driveshaft blew apart at the weld.the u joints dont seem to be bad so im at a loss as why this snapped. It was not a clean break and the edges looked like it had to started to tear at some part in the past due to rust build upon the inside.of the shaft and torn edge. Im lookin at 2 feet of snow expected here Tuesday, so im trying to find some answers as well as a.new shaft.

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Ford Super Duty (1999-2016) :: Rear Driveshaft Woes / Vibration At About 45 Mph

When I bought my 05 350 dually it had been wrecked, the rear diff was under the bumper and most of the rear suspension, including the back part of the rear drive shaft was in the bed of the truck. I have gotten everything back in place, and have driven the truck for a few weeks, but I knew I was going to have to replace the ujoints because there was visible damage to one of the caps. I have also had a vibration at about 45 mph. I had no way of knowing how the original driveshaft was oriented at the slip yoke so I went with best guess. Now in my research I read that if the driveshaft is not put back exactly in the same position vis a vis the slip yoke it will be out of balance.

Also if the drive shaft is dropped it is scrap, and if I have any lift on the truck {it had 4 inches when I got it} the whole thing will shake itself to pieces. Most of the answers to other drive shaft questions talk about taking things to a good driveshaft shop. No such thing here in the vast stretches of My state. I am pretty much on my own as far as building or repairing this thing. Is there any way to determine how the shaft was originally oriented? I also have some damage on the end of the yoke and will have some trouble getting the ujoint apart. Is the shaft now junk? And if I get an ebay replacement, how do I tell if that shaft is in the right orientation?

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Ford Super Duty (1999-2016) :: Bad Grinding Noise From Front Driveshaft / Differential

For starters I have a 1999 F-250 5.4l changed all 4 ball joints about 15,000 miles ago. I have been hearing a grinding noise coming from the front end for the last month only when I turn left and at slow speeds. I was servicing the TC so I threw it in 4 wheel to check it and it wouldn't engage until I started moving. When it did engage it was a bad grinding/ clunking sound coming from maybe the differential.

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Ford Super Duty (1999-2016) :: 2012 - Drive With Rear Driveshaft Removed?

I want to and went to buy a new 2012 F350 leftover - everything is good except that Ford.com says the truck was initially put into service In September of 2012 and therefore my warranty will expire in September of 2015 instead 2016.

Dealer says it's an error and will be corrected AFTER I buy the truck, so far I have been unable to get a straight answer from Ford.

Any information about being able ot change the original date a vehicle is put into service ?

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Ford Super Duty (1999-2016) :: Vibration - Fluid Coming From Front Driveshaft At The Tcase?

On my way to see my folks and I started feeling a vibration like driveshaft or wheel bearing between 45-55 mph then at about 75 then BOOM! Pulled over and found a pool of ATF thought my stock 4R100 just bit the dust but looking at it the fluid is coming from the front driveshaft at the Tcase. My hubs are unlocked and my ESOF is in 2HI but I assume my tcase was locked. Also since the tcase is probably screwed I'm goin to do the 271 with manual hub swap, how hard that is?

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Ford Super Duty (1999-2016) :: 2015 - Alignment Of Front Spline On Rear Driveshaft?

Proper alignment and re-installation of the front spline on the rear driveshaft of my 2015 F350.

I removed my rear driveshaft recently (it slipped right out upon removal without any force or resistance), and I'm getting ready to re-install it again this weekend, but I've noticed that one of the grooves between the array of male splines on the shaft itself appears to be slightly different than the rest - it seems to be slightly wider. It even has a white-colored stripe of paint down the full length of the groove as if it were denoting it as being somehow different from the rest?

Problem is, when visually inspecting the splines on the inside of the receiving yoke (the part that the spline fits into), I do NOT see any such differences. In other words, it doesn't appear that there is only ONE way to properly insert the front splined-end of the driveshaft. What am I missing here?

Is the front splined-end of the rear driveshaft intended to be inserted into the yoke in ANY position around the dial? Or is there only ONE specific position or orientation that it is intended to be inserted or installed? NOTE: I've seen references elsewhere on-line that seem to indicate the need for proper alignment when there are multiple U-Joints, and maybe this is a part of it (?), but I'm not quite sure which U-Joints to consider or how to interpret such an "alignment".

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Ford Super Duty (1999-2016) :: Doing Both Lower Ball Joint?

I need to do both lower ball joints. is there a write up or process to do it? do I have to remove the whole hub assembly/knuckle thing or can I do it with all that stuff in place?

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Ford Super Duty (1999-2016) :: Vibration On Takeoff And Other High Torque Situations - Unbalanced Driveshaft

We've gone through pretty much every other option as to the vibration on take off and other high torque situations and have pretty much settled on the the driveshaft as the issue. I added traction bars recently thinking that the old leaf springs just aren't up to the job anymore. That seems to have worked some but it's still there. We've gone through the rear diff also and that's good. I'm looking at options for replacement of the shaft. What are the current thoughts on one piece shafts? Is aluminum the better option?

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Ford Super Duty (1999-2016) :: F250 - Ball Joint Replacement?

OK, I've done a lot of things over the years on cars and trucks but never messed with ball joints on a F250SD 4x4 with 160k miles. Found out today when getting new tires that the ball joints are shot. I trust the shop but know I can do this my self. So if I'm going to do this what should I replace? Since I'll be doing this I want to know from those with more time under the truck than me what else should I be replacing at the same time. I have done the front wheel bearings and of course shocks. Just what am I in for and what other parts and brands should I be using? Bushing kits for stabilizer bar? Replace stabilizer bar with heavier after market?

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Ford Super Duty (1999-2016) :: How To Stop Ball Joint Squealing

I can't afford to replace it now and want to quiet the squealing that occurs only when I turn right. A mechanic sprayed something on there about a month ago that caused the squealing to stop for about a week, but don't remember what it was. It's a 2002 S.D....

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Ford Super Duty (1999-2016) :: How To Tighten The Nut On Lower Ball Joint

I have replaced my ball joints and now putting everything back together. I am having trouble tightening the nut on the lower ball joint, the joint turns with the nut as soon as it starts to get tight.

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Ford Super Duty (1999-2016) :: Tight Steering Knuckle With Ball Joint Replacement

My 2004 f250 ball and u joint replacement job is at a bit of a stand still. Tore it down, brought the knuckle and axle shafts to an ex mechanic I know, because he has a 20 ton Harbor freight shop press. He mostly used a hammer, bashed out the old ball joints (I already had removed the u joints). U joint turned out fine.

I did notice the upper ball joint protruded a very slight bit on one side in the knuckle, meaning you could feel with your finger on the underside of the joint and on the one side it is not exactly flush with the interior of the knuckle. I would say it protrudes no more than a thirty second or so.

I brought it home, installed the boots on the moog joints, (the bottom was unusually difficult to put on), greased the joints and hung the knuckle on the axle tube, by a few turns on the lower joints nut. I then inserted the camber sleeve on the top stud, torqued the bottom to 49 fp then the top to 67 and finally the bottom to 150. End result, very stiff movement on the knuckle. No tie rod attached, and it takes to hands to move it from the "stopped" position,(turned all the way). I am sure it is stiffer than when I did the other side.

I tried loosening the nuts completely, same stiffness. I redid the torque sequence, no change. Tried hammering the ears around where the joints seat no improvement. The fellow who installed into the knuckle came and took a look. He agreed the knuckle was stiffer than you would hope, but, he suggested Putting it all together, as he believed they would loosen up before too long. I am not sure whether to try that, or remove the knuckle now, and redo with new joints. Pros and cons to either approach.

My question is : Does a knuckle become more sketchy by the time it is dealing with the pressing of a third set of ball joints? If I finish the install now, will a stiff knuckle action lead to other mechanical wear within a thousand miles or so, while I wait to see if they loosen up?

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Ford Super Duty (1999-2016) :: Steering Is Pretty Tight / Ball Joint Break In Period?

Took my truck in to get the wheel bearings replaced (driver's side was singing pretty loud). Decided to have the ball joints replaced at the same time since they were still original at 133,000. Got the truck back and the steering is just not right. At high speeds it acts like an old F100 wandering back and forth and the steering is pretty tight when you try to correct the wandering. I have taken it back to Ford and had the alignment checked twice.

They adjusted it slightly and "loosened" the stearing gear box. Truck is better at low speeds but still not right at highway speeds. Ford is telling me there is a "break-in" period for the ball-joints. I don't remember my friends F350 having a break-in period when he replaced his ball joints. Truck tracked fine before the work was done. Tie-rod ends also checked out. Truck is a 99 350 CC SRW 8ft bed.

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Ford Super Duty (1999-2016) :: 2003 F250 Squeak While Driving Through Town Sounded Like U-Joint

I have a 2003 F250 Ext Cab 158" wheel base, 5.4, auto. 2wd

Last week I noticed a squeak squeak squeak while driving through town, sounded like the u-joint. I got home, jacked it up and pulled the rear shaft. Unfortunately I, bone-headedly, did not mark it when I pulled it. I took it into town and had a shop put in two new U-joints from autozone.

I got home and, forgetting to mark it, put the driveshaft in 180 degrees out. This caused the whole assembly to get out of balance and tear up the carrier bearing.

I replaced everything, pulled the complete shaft and disassembled it to put the new carrier on it...again, for some reason I didn't mark it. I knew I was supposed to.

It destroyed the carrier bearing again. So I limped it to my mechanic the next morning. He went through and replaced the front u-joint and carrier and called it good. I picked it up that afternoon and it was vibrating again.

I took it back and they kept it overnight and fixed it again. The problem they had was the driveshaft was coming back on the 'flex' and rubbing into the carrier instead of sliding back and forth, it was sticking.

They got that all fixed up and the wife picked up the truck while I was at work Friday. I called her at lunch and she said it was still squeaking like before I took it to the shop. I get home that evening and drive it and, sure enough, it's squeaking like it has a bad u-joint.

But the squeak didn't start right away, I had to drive it about 5 miles for it to start, and then I didn't hear it until I slowed down enough to get rid of the wind noise.

I took it back to the mechanic this morning. He called me around 4 and said they drove it about 25 miles around town and on the highway and couldn't duplicate the noise.

He said they went ahead and hit the grease zirks on all 3 u joints(even the ones they didn't install on the rear shaft) and they couldn't hear any squeaks. So I pick it up, drive through town a bit and start heading home. No squeaks.

I get about 20 miles out of town and slow down going over a bridge with the windows down, and there is the squeak again. Still sounds like a bad u-joint. But I didn't hear it until I drove it about 25 or 30 miles. What this noise is or what I need to be looking for?

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Ford Super Duty (1999-2016) :: Ball Joint Replaced / Driver Side A Bit Stiff To Turn The Knuckle

I just replaced the ball joints on my 99 F250 SD 4x4. Driver side was a bit stiff to turn the knuckle. Passenger side is very hard to turn. The upper stud wanted to turn in the sleeve after torquing to spec. I had to lean on it to lock it into place. I have to check today to see if parts store is open to get a new set. The brand name is "Drive Works". I have installed ball joints in this vehicle previously, and in another Ford truck with the same style. I have the proper tools to do the job. I have to determine if both joints are tight or just the upper. I won't buy the same brand again.

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Ford Super Duty (1999-2016) :: 2001 F250 - Frozen U-Joint In Driver Side Front Axle

I have a '01 F250 with a frozen u-joint in the driver side front axle. My question is can I put it together without the axle and drive it?

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Ford Super Duty (1999-2016) :: P0420 Code - Leak At The Joint Where Exhaust Manifold Meets Pipe Beside The Engine

I have a 2011 F350 CC long box 4x4, with a 6.2, 93,000 km on it. I periodically get a P0420. I clear it and sometimes it comes back in 10 or 20 KM and sometimes it comes back in a couple hundred km. Been doing this for about 800 KM.

Yesterday I got an exaust leak at the joint where the exaust manifold meets the pipe beside the engine. Checked close, bolts appear intact, leak is on the outboard side blowing towards the frame. Looks like a gasket or donut seal failed.

I am wondering if the catalytic converter was plugged or restrictive, would this cause the P0420 and could back pressure from a restricted catalyitic converter cause the gasket to blow?

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Ford Super Duty (1999-2016) :: How To Remove The Bed

to removing the bed from my F250, there are 4 screws is that all ? and how heavy is the bed is it possible that four people can remove that ?

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Ford Super Duty (1999-2016) :: When To Replace Catalytic Converter?

ill be replacing my muffler here soon, its rusted out blows smoke out all the rust holes, and so on. gonna replace with a nice flo master. Question is, when is it time to replace the catalytic converter? 15 years old and 93000 miles, it still seems like its in good shape, but could it be getting clogged? just from the sounds of the exhaust the past few months, it almost sounds like the truck is somewhat congested. The power from the engine is kinda week, but that's the engine itself. I have no real problems getting up to speed. my hesitation issues from before turned out to be water in the gas tank. Figured since im down there does it make sense just to bite the bullet and throw a new catalytic converter on?

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