Ford Super Duty (1999-2016) :: Loud Knocking At High RPM And At Idle


Nov 22, 2014

I just got a 2003 f250 5.4 triton and it has a terrible knock. I've hear of the cam phaser problems but this thing knocks at high rpm and at idle so I doubt it would be a phaser, I thought it could be a rod bearing but I'm not losing any oil pressure. Its a pretty loud knock I don't have money for a mechanic to diagnosis it...

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Ford Super Duty (1999-2016) :: Loud Knocking Noise Coming From Left Valve Cover Area Occasionally

I just picked up a 2001 F350 with the 5.4L with 200k miles. When I test drove the thing the engine sounded fine. I got it home and noticed that it occasionally has a loud knocking noise that is coming from the Left Valve cover area. It sounds like an old Chevy 6.5L Diesel ...

It comes and goes, Hot or Cold. It seems like it usually goes away when driving with RPMs above 1500 or so, however I took off with it yesterday and the noise would not go away, it seems like it might be low on power when the noise comes on, but then again it always feels low on power, so who knows.
I have changed the plugs, oil, and verified there are no exhaust leaks at the manifolds.

Here is a video of the noise: YouTube....

I dont think it is the timing chain, as it seems like its coming more from the center of the cover, when placing my hand on the cover near the timing set there is no vibration or anything that would lead me to believe its the chain.

All of my searching so far turns up 3V stuff, and little info on the 2V engines. The valve cover looks like a nightmare to get off, who have to work on these things (including me).

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Ford Super Duty (1999-2016) :: 2002 F350 7.3L - Rough Idle / Knocking / Loss Of Power

Alright, I have a 2002 f350 7.3 4x4 ext cab xlt with 300k miles. Bought in may 2016 with 260k miles and towards November started running rough and felt like a loss of power. Had a no start but a new gray cps fixed that issue. Running fine. About a week later started it up and it had a rough idle, felt like not all cylinders/injectors were working. Was "knocking" and a loss of power. I was in the army at the time and stationed in Georgia, took it to a local diesel shop in Georgia and they confirmed my icp sensor was bad and injector #1 , #5 #7 were bad. Work was busy and money was scarce so I left it as it is and was saving up to buy the new parts. Then one day approx a week after the visit to the shop, I started the truck up and it ran fine. No misfire no knock no rough idle, drove fine for about a month.

In December, I was on vacation in florida to see my parents, drove the truck down, ran fine. While on vacation one day in a Walmart parking lot the truck didn't start up. Couldn't fix any issues then so towed the truck to my parents house. Did more troubleshoot, replaced fuel filter, cps, ipr valve, icp sensor, glow plugs, glow plug relay, ebpv pedestal was replaced with a ebpv delete pedestal. All parts bought oem and/or from riffraff diesel. Still would not start up. So then I bought a refurbished IDM from eBay, oem and then the truck finally started up one day but running rough again like it used to, then it wouldn't start again. So then, I replaced the PCM with a reflashed/refurbished one off eBay and boom truck started up, still running rough but now it starts up every time.

Now, took all eight injectors out and replaced all the o rings. Cleaned them up and put them back in, truck still running rough. Injectors didn't appear damaged nor the wiring harness so now I bought three reman injectors from riffraff. And replaced those three bad injectors. One of them is not spitting oil out the oil spout on the injector.

My dad has worked on freightliner semi trucks for years and is fairly knowledgeable when it comes to diesels. However he did something very amateurish the other day. So two injectors were installed while we were still waiting on the third in the mail. He wanted to see how the engine reacts when that one bad injector was not in play, but instead of unplugging the injector under the valve cover, he cut the wire outside the valve cover to the injector. He stated it's not a big deal and he can solder the wires back together. But once he cut the wire, the truck sounded a lot stronger, still rough idle but definitely stronger. Before, you would be pedal to the floor and the truck barely moves forward but now the truck will lunge forward. A big difference in power.

Now today, third injector came, swapped them out and fired up truck. We didn't solder the wire yet just quick connect, same you would use to connect wires for a car stereo. The new injector was not spitting oil out the oil spout. Even at high rev and truck warmed up. Truck still runs better with that one injector unplugged.

Tomorrow we will troubleshoot if somehow there's wires that grounding out or burnt out somewhere but as of right now everything seems to be in order, the uvch are tight, and no signs of anything burnt.

Triple checked everything, still getting fuel pressure, still getting oil pressure what gives? I also replaced the MAP sensor. Fuel pump is fine, fuel gets to fuel bowl. The next thing I'm thinking is maybe the hpop but we have oil pressure so idk..

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Ford Super Duty (1999-2016) :: 2015 - High Idle When Cold?

I'm going to cut right to the chase, when did ford stop having the diesel high idle when it is cold? I have a 2015 350 I bought last August and assumed it would high idle like previous power strokes. I even put a ts6 chip in my 97 just for high idle option to keep the motor warm when idling around our farm. I realize ford probably doesn't want trucks idling long because it kills mpg and isn't good for the emission system but to be honest I could really care less about mpg as long as it's decent and a high idle would keep emissions pushed through. Is there an option or anyway you can get the 6.7 liter to high idle?

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Ford Super Duty (1999-2016) :: F550 V10 High Idle Up To 1200 Or So

I have a 1999 Ford F550 with a 6.8L V10 and a 4R100 Auto.

I want to run an underhood hydraulic pump, like what a wrecker uses only I want to use it to run a generator under the truck.

How can I get a 6.8 to idle up to 1200 or so? I searched the Body builders guide and it looks as if the idle up is for the 7.3 only.

My truck also is not a 2005 and up like the other posters, who can take advantage of a drive by wire.

Also I doubt my transmission has a PTO cover so I think a generator option using that route is a dead end. What are my options to idle the truck up to 1200?

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Ford Super Duty (1999-2016) :: 2013 F350 6.7L - High Idle At About 1000 RPM

New too my Ford, but anyway it's -10 Celsius. My trucks been idling for a few hours and probably will all day because of my job. Usually idles about 600rpm normally. So today the oil temp was about 80degrees Celsius. Then the truck idled up too about 1000rpm for a while. If I touch the gas it goes back to normal idle speed but then starts idling up again after 30 sec. What temp does the truck want too keep it at?

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Ford Super Duty (1999-2016) :: 2012 F250 - Starter Spins / Spools Up Very High And Loud But Not Crank The Engine

Starting about 4 months ago, when starting my truck, the starter would miss; I would turn the key to start, then the starter spins and spools up very high and loud but not crank the engine. I have to turn the key off to make it stop and then try again. Usually the second or third time it will grab and turn the engine and start. It happens about once a week or once every 10 or 12 times I start my truck with all the other times being normal. Doesn't matter if it's a cold start or already warmed up. It's a 2012, 6.7L F250 with 52,000 miles. What is causing it and how it can be fixed.

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Ford Super Duty (1999-2016) :: 2015 - Creating High Idle Using Up Fitter Switch?

I hooked up one of my upfitter switches in my 2007 F-350 diesel.

I would like to do the same thing in my 2015 F-350 diesel truck.

I would like to use it to attempt to get the truck warm before use as I am experiencing poor heat characteristics in this truck.

See this thread,

[URL]

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Ford Super Duty (1999-2016) :: Wipers Turn On At Startup After High-idle Mod Installed

Per the instructions I used upfitter #4 and a 21k resistor. High idle works, slight delay and gradual ramp up to 1150 rpm, but why does the wiper turn on for just one wipe now at startup?

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Ford Super Duty (1999-2016) :: Random High Idle Sometimes When Put Into Park - Codes P0300 And P0401

1999 F-250 V10 .... Truck was running perfectly fine except for a random high idle sometimes when put into park but if I gave it a good rev it would drop back down to normal. I assumed it was a dirty IAC or something and figured I'd get around to it later kinda deal. I also had a coolant leak from what I thought was the intake manifold to head gasket on the drivers side right in the front where the upper radiator hose meets the intake manifold so i added water here and there no issues.

One night I need to pull a trailer and didn't have the wiring set up for it in the back so I stopped at advance auto and bought one of those kits that plugs into your brake wiring harness and then plugs into the trailer. I tested it in the parking lot with the trailer and it was all sorts of messed up. My reverse lights stayed on my brake lights didn't work either etc. Turns out it was for the wrong years but plugs matched up coincidentally. I returned the kit and drove home just fine.

Next morning on my way to work truck started misfiring like crazy idle was bouncing all over the place lack of power etc. I took it to advance again after work even though no check engine light came on I still pulled 2 codes. P0300 which is multiple random misfire (no specific bank) and a P0401 which is an EGR Insufficient Flow code. I took it by a local shop I get my oil down at and they told me it was probably the fuel pump that they go bad in these trucks alot.

So I replaced the fuel pump and the fuel filter. Nothing changed so I thought maybe that coolant leak had dripped down to the plugs or possibly the intake gasket was getting worse and leaking coolant into the air flow ports since it was thought to already be a problem. So i pulled everything off the top and firgured id go through it all why I had it apart. I replaced the intake gasket but noticed when i took it apart that it wasnt the gasket that the head it self had a small pin hole leak in the very front where the coolant fed into below that upper neck that bolts to the intake manifold. I patched it with jb weld/ quick steel/ and rtv. Yes I know it wont last but just for the time being until I figure out the main issue. Replaced the plugs with motocraft plugs checked all my coils for grime and corrosion or what not and they all seemed fine and cleaner than expected. replaced the gaskets and threw it all back together. I also cleaned out the EGR and IAC with air and brake cleaner etc.

Blew all my lines out with air and everything seemed fine. I also replaced my DPFE sensor. Started it up ran fine at idle for like 5 min no coolant leaks or anything so I thought I was golden then about 500 ft through the neighborhood on a test drive the exact same misfire came back doing the same thing with the idle etc. I'm going to check my fuses tonight but I'm starting to think that maybe when I plugged in that wrong wire adapter for the trailer that I may have screwed up something with the PCM. Only because the lights were all out of wack and literally the next morning I started having these issues. I'm lost if its not a fuse. I would really hate to buy a PCM and not need it especially after all the parts I've bought and not needed already.

The vacuum lines all seemed fine and intact as well with no cracks or leaks.

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Ford Super Duty (1999-2016) :: 2006 F350 - Hooking Up High Idle With Upfitter Switches

I would like to do the high idle mod with my 2006 F-350 using the upfitter switches. I've seen a couple of threads about this but they are not real clear to me and don't mention the 2006.

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Ford Super Duty (1999-2016) :: 2001 - Suddenly High Idle / No Blower And Hard Shift

My '01 recently seized up and a buddy determined it was the AC pump. Replaced the belt with the bypass version. A month later, I moved across the state to Iowa. A couple weeks into living here I turned the truck on and it was idling really high (about 2500-3000) but would settle down to around 1100 when put in gear. However, shifting into gear is causing a progressively worse "jump" into gear. Hadn't really had the money or the time to take it in so I let it mostly sit unless I absolutely needed the truck.

Today, the idle is still high and does seem to cycle a bit in that it will rev up close to 3000 then settle back down around 2200 or so and then rev back up again and so on. I backed it down the drive into the sun for a little warmth and it darn near jumped a foot when I shifted. I turned the heater on defrost so I could clear the windshield and absolutely nothing came out.

I can't get into a garage for a few days to get it hooked up for diagnostics. So I thought I'd try here. My research leads me to think part of my problem may be a vacuum leak and/or maybe a sensor somewhere.

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Ford Super Duty (1999-2016) :: 2010 Truck Stuck In Regen Cycle - High Idle And Increased Exhaust Smell

[URL] ....

The problem with my truck is not that its regen'ing too often, the problem is that its STUCK in regen cycle. For the past 4-5 days my truck has been going into regen about 1-2 min after i start driving it, every single time i start her up. If i start my truck in the morning and let it warm up for a few min, i come out and my truck is idling higher then normal and has an increased exhaust smell, but when i aply the brake the idle goes back to normal. Then i start driving up the street and BAM "cleaning exhaust filter" message comes up and the and immediately the sound of the exhaust and induction changes and it sounds like sputtering/knocking.

Sometimes the the engine will flutter in decel or shutdown. HORRIBLE gas mileage, Reduced engine response and power, and white smoke is cooler temps. Basically all of the normal signs of a regen cycle, am i wrong? Im pretty sure its either a dpf sensor or possibly something wrong with the DPF? I haven't had one problem with my 2010 besides an egr valve and she has 167k miles and is completely stock and im very happy with my truck! 2010 6.4L

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Ford Super Duty (1999-2016) :: V10 Knocking Seems To Double Tap Sometimes

I have a 6.8l V10 that ..... seems.... to be knocking. I am used to hearing v8 knocks but not so sure about a v10. The knock seems to double tap sometimes. Could this be a bad valve or lifter instead? Video is linked.

Also oil pressure seems to be fine.

[URL] .....

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Ford Super Duty (1999-2016) :: Overheating At High Speed / High RPM / Under Load

I am having overheating problems at high speed/high rpm/under load. The only codes ive gotten are EGR dpfe (0401). Truck is 99 f250 with the 6.8 new egr valve, dpfe, new coolant, new thermo, new sensor under manifold. I blew 90 lbs air pressure thru the egr lines, big and small, they were clear.

So whats left? I never hear my fan clutch......should I? I've had other trucks and the fan roared when first started for a few seconds, and then again when you were hot...they really roared.

Is it possible for the egr port where it goes into the throttle body to be plugged? guess I should've checked that when I had the egr off. Would an aux. fan be a waste of time?

This is pulling a 3500 lb camper trailer up moderate hills.

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Ford Super Duty (1999-2016) :: 2004 - Knocking During Start Up

My 2004 powerstroke recently started making a loud knock during the process of starting. Will make the sound warm or cold, however I mostly hear it when the truck is warm as it cranks a little longer and about two seconds into the crank something starts knocking. After the truck starts it runs perfectly fine.

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Ford Super Duty (1999-2016) :: Knocking Noise On Right Front When Hit A Hole

Have a knocking noise on my right front when I hit a hole or when the wheel comes up like when I turn I to a drive way that has a little hill the right tire hits and I hear a popping Boise sounds like its under the truck but I can't place it? I have a 2003 f250 crewcab 4x4 with 6.0 and 6inch lift with 37 inch tires....

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Ford Super Duty (1999-2016) :: 2008 - Knocking Sound Goes Away If Tap The Accelerator

I have had this truck for several years. I have only had a few issues. I've heard of engine noise issues but I have never had any until now. My 5.4 is making a knocking sound that just started. It goes away if I tap the accelerator. It has over 200,000 miles on it. I change the oil every 3000-4000 miles. No additives and always conventional 5-20. Is this a serious issue? I've seen people talk about using thicker oil but I'm very hesitant.

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Ford Super Duty (1999-2016) :: 2001 V10 - Knocking Noise And Oil Has Water In It

I have a 2001 6.8l v10 and have nothing but problems. now i got a knocking noise and the oil has water in it. i have no clue what is wrong and on start up it blows white smoke till its warm i have looked at the coolant lvls and they have not changed. the oil pressure is fine while driving but at idle and stop lights and stop signs it drops and the light comes on. i have not had a check engine light yet? what could be wrong? i have blown plugs 5 time 3 coils and 2 head replacements. I hope its just old oil or bad oil i have no clue it is due for an oil change but would just oil oil make all this happen. I also am seeing oil coming form the intake on the throttle body but the oil breathers are right there too.

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Ford Super Duty (1999-2016) :: 2000 F250 - Knocking And Smoking

Does it need a diesel fuel injector?

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Ford Super Duty (1999-2016) :: 2009 - Oil Filter Causes Engine Knocking At Start Up

I got ready to change oil in our '09 5.4 SD and I ran across a passage in the owners manual that stated that if you use a non-Motorcraft oil filter it may cause engine knocking upon start up.

Our truck knocks for a second or so when it starts. Kinda' reminds me of the piston slap that occurred at start up with the old Ford 300 inline 6 cylinder engines of the past after they got some miles on them. Sounds somewhat similar. This engine has 35,000 actual miles so I wouldn't thing excessive wear would be the culprit.

I'm using a Bosch Premium oil filter now after having heard and read how they are superior in their filtering ability.

Just wondered if any of you guys have run into a similar situation and if the Motorcraft filter in fact makes a difference in reference to start up knock

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