Ford - Taurus :: 2004 - Getting P0420 Code - Exhaust Smell In Cabin?


Sep 16, 2014

I own a 2004 Ford Taurus (3.0L V6, OHV (12), non-flex fuel) registering a P0420 engine code. If I can smell exhaust fumes in the cabin, can I assume there is a leak in the catalytic converter system, or could the O2 sensors be the issue (or could it be the catalytic converter itself...)?

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Prius (2004-09) :: 2006 - Check Engine Light - P0420 Code / Air Leak In Exhaust

So today my CEL came on. I immediately looked at my mileage and I was EXACTLY at 500m past my oil change the other day. I checked the dip stick and lo and behold, it was about 3/4" past the full marker. I took it back to the oil change place and had them drain it down to a good level.

I had driven from NH to NY this week. I filled up my gas tank on my way home from NY. Gas cap was on nice and tight for sure.

The code is still on (not sure how many miles or drive cycles is required) for something to clear. I figured it was perhaps due to too much oil added. I decided a few hours later to take it to AutoZone and grab the diagnostic code. It's a P0420 code (Cat System efficiency below threshold: Air leak in exhaust before rear HO2S, AF Sensor Error, Fuel System Fault, Faulty Catalytic Converter).

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Ford - Taurus :: 1999 - Faint Knocking Noise / Smell Of Coolant Inside The Cabin

I have a 1999 Ford Taurus. I have noticed a faint knocking sound for about 6 months. I took it in and the mechanic said ' what noise? '. Then it got louder so I took ot back in and he ssid 'bad water pump' I had another mechanic friend check, and he said the water pump was fine. Plus, I've never had any overheating . a 3rd mechanic said "could be loose torque converter bolts." It sounds like metal clunking on metal under the hood.. rpms, speed, & temperature make no difference. Occasionally get a smell of coolant inside the cabin . I'll attach audio of the noise.

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Ford Exhaust System :: 2005 F150 - CEL Came On For Code P0420

Had the check engine light in the 2005 F150 (90,000 miles) come on. Got the code checked and its P0420. I know that has to do with the cat threshold levels etc. So I believe I am looking to replace the o2 sensor, if I am not mistaken.

How hard of a job is this? Ive done a decent amount of engine work. Just looking to see if that is the right thing to try first, replacing the sensor, before replacing the cat.

Also I know its the right bank, but if I am not mistaken there is a before and after the cat o2 sensor, which do i replace? Both?

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Ford - Focus :: 2000 - Smell Like Exhaust Fumes In Cabin When Stopped Or At Low Speed

I have a 2000 Ford Focus ZTS with about 135,000 miles on it with a fume problem. Once it's warm, I'm noticing what smells like exhaust fumes in the cabin when stopped or at low speed (not at highway speed.) It runs perfectly otherwise. I took it in a few months ago (before I noticed the correlation with engine temp), and the mechanic could not replicate the problem, and he said there was no exhaust leak, I now suspect this is because he only tested it cold.

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Passat (B5) :: Exhaust Smell In Cabin - Possible Causes?

I just got my 2000 Passat back from the body shop. I rear-ended an SUV about a month ago and had my hood, front bumper, left headlight, A/C compressor, and radiator replaced.

HOWEVER, now when I let 'fresh air' into the cabin, I smell a strong exhaust smell. When I push the 'recycle air' button, the smell goes away. This leads me to think that somehow my exhaust pipe was cracked/damaged in the collision and is now spewing exhaust gas into the engine compartment - and thus when I allow fresh air (front the engine compartment) into the cabin...I am getting toxic exhaust blown in my face!

Where should I look for signs of an exhaust leak and is there an easy 'trick' to find the leak?

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Ford Super Duty (1999-2016) :: 2003 F250 - Exhaust Smell In Cabin Air?

2003 6L 250 SD. Always smells of exhaust on the cabin. If there is snow it gets much worse.

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Phaeton :: Exhaust Smoke Smell In Cabin

From time to time, i get some exhaust smoke smell in the car, when driving slow or standing in a queue.

90% of the time everything it's perfect, but at a sudden moment, the rpm is rising with 50 or so, the instant consumption rises from let's say 1.4l/h to 1.8-2.0l/h when in gear and standing, i get a small vibration and then the exhaust smell appears.

If i'm closing the recirculation, then no more smell.

After 15-20 min, everything get back as it use to be, 1.4l/h consumption, no vibrations no smells no nothing.

This i think happens when the dpf is cleaning and i cought with vcds of a friend when it happened and the exhaust temp was 350 celsius or something. Usually is 200 degrees celsius, so it is a dpf regeneration. Also the car is running smoother after this.

Still..the smoke smell... it's annoying and quite strong. There is no sign of smoke from the exhaust pipes, flexible pipe or whatever. There is no sign at all anywhere.

I have a small theory but i don't know from where to start. Usually the catalyst temp is 200 degrees. When it's 350, it expanding more, or at least the cracks are expanding and smoke+smell is from there...but there is no sign anywhere.

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Passat (B5) :: Strong Exhaust Smell Around The Car And In The Cabin Except When A/C Is On

There is no noise that would indicate a hole in the muffler, just the exhaust smell. I'm wondering if the catalytic converter is going out? If it is the catalytic converter, will it strand me on the highway eventually?

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Golf IV R32 :: Gas / Exhaust Fume Smell In Cabin

Gas / Exhaust fume smell ... in the cabin? I've been noticing I smell like I've been in an old school muscle car running straight pipes every time I take the car out. More of an exhaust fume smell but sometimes the fresh gas smell is very strong.

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Ford Super Duty (1999-2016) :: 2011 - Turbo Exhaust Leak - Smell In Cabin

I have been smelling raw exhaust in the cab, especially when the weather is colder and when standing still.

I took it to the dealer and in the process of fixing minor coolant and oil leaks on the turbo, they located a small exhaust leak with visible soot on the back side of the turbo.

They tell me that there is no way to repair it and that only Ford can rebuild or repair these turbos.

2011 SD 6.7

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Phaeton :: Exhaust Fumes In The Cabin - Can Feel Smell

After I start the car, warm up a bit then drive, there are exhaust fumes that get into the cabin as you can smell them.

It's happening more often now. I have spoken to my Phaeton tech who said that the car has a sensor that goes off and shuts down external air if it notices exhaust uses getting in.

I have been hearing a little bit of road noise on the driver side so I'm thinking some fumes are coming in from the door seal (although it looks fine).

Sometimes it's bad enough that you have to open the windows or you will feel sick. It passes within 5 minutes or so and the car is fine after that. It only happens right after ignition for a few minutes.

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Lexus RX 2010-15 :: 2014 - Exhaust Smell In Cabin

I have a 2014 RX 350. I have noticed an intermittent issue with exhaust smells coming into the cabin when the car is on recirculate and I am at highway speed. It happens when I am first accelerating after I've entered the freeway. If I get the odor, I can make it go away by briefly hitting the recirc/fresh button to bring in fresh air for a few moments. This doesn't happen driving around town.

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Nissan - Maxima :: 1990 - Intermittent Exhaust Smell In Cabin

'90 Maxima 256k.....recently I've noticed exhaust coming in through the vents when I have the AC on and have been idling or driving in slow traffic. I know I have a small exhaust manifold leak because I hear the clicking. The problem is this exhaust smell happens very intermittently. Usually on hot humid days when I have the AC on. I have tried to duplicate the issue to no avail. Sometimes I can sit in a parking lot at idle with the AC on for 30 minutes and I don't smell any exhaust (not even when I smell under the hood). How can this be? If it truly was an exhaust leak then it would leak all the time and I would smell it. Could my EGR valve be leaking? When the EGR valve is activated?

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Gmc - Envoy :: Smell Like Bus Exhaust Coming Into The Cabin / SES Light Turned On

Mechanics are stumped. 3 months ago, during a 4WD commute through the snow, I started noticing what at the time smelled like bus exhaust coming into the cabin. My SES lights comes on for 2-3 days, then off for 2-3 days. Codes say MAP sensor and low coolant coolant.level. When the SUV warms up fully, you can smell the odor strongly under the hood, inside the cabin while sitting at a stop light, and inside with the Heat or AC on. Mechanics had the car for days, replacing cam and Map sensors. There is no evidence of exhaust leaks or coolant on the engine. Level of coolant has been dropping slowly in the reservoir.

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IS F (2008-2014) :: Code P0420 After New X Force Exhaust System Install

just recently installed the new X force exhaust system on my 2008 ISF with 72,000 miles on it. I've had the exhaust on the car for about 300 miles it when I was driving home from work today the vsc and check engine light pops up. I turn the car off when I got home and then turned it back on the check engine light was off but the stored Code was still there when I read it with the scanner P0420. I'm thinking maybe there's an exhaust leak even though it sounds fine.

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Ford Super Duty (1999-2016) :: P0420 Code - Leak At The Joint Where Exhaust Manifold Meets Pipe Beside The Engine

I have a 2011 F350 CC long box 4x4, with a 6.2, 93,000 km on it. I periodically get a P0420. I clear it and sometimes it comes back in 10 or 20 KM and sometimes it comes back in a couple hundred km. Been doing this for about 800 KM.

Yesterday I got an exaust leak at the joint where the exaust manifold meets the pipe beside the engine. Checked close, bolts appear intact, leak is on the outboard side blowing towards the frame. Looks like a gasket or donut seal failed.

I am wondering if the catalytic converter was plugged or restrictive, would this cause the P0420 and could back pressure from a restricted catalyitic converter cause the gasket to blow?

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Touareg :: Ticking Under Heavy Acceleration And Strong Smell Of Exhaust In Cabin?

Not long ago my wife said the air recirc doesn't work any more on our '04 V8 and I had to admit that I agreed. After a little investigative driving, I noted that heavy acceleration (or uphill climb) causes V8 to tick (can hear it reflecting on passing walls, for instance) and strong smell of exhaust in cabin.

I thought it might be a manifold/exhaust system leak causing the noise and the exhaust smell. Seems to be only when driving aggressively or climbing. Soonest the local dealer can see it is 7/21 (16 days from now). You think it safe to drive?

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Jeep - Grandcherokee :: Exhaust Getting Loud - Plastic / Chemical Smell In Cabin

I have an '08 Grand Cherokee Laredo, 3.7L V6 with 74,000 miles on it. Recently the exhaust/muffler have been getting loud, and during my state inspection the guy said it would probably need a new muffler/pipe in the next few months. That was about a month ago. Since then there has been an on-and-off horrible plastic/chemical smell in the cabin some of the time. My wife drives it about an hour to work each way, and she says sometimes it gets so bad she has to open the windows (in 20 degree temps....) or she gets a headache. She describes it as a "formaldehyde smell" and says it tastes kind of sweet. To me it's more like a burnt plastic/chemical type odor. I checked all underneath but saw no plastic bags or anything else odd. Nothing unusual under the hood. No visible smoke. I have an appointment in two days to have the exhaust fixed. My question is - is there any way this weird smell could be exhaust related? I am hoping so, because otherwise it's a total mystery. It's definitely not an "exhaust" smell as I know it.

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Camry :: Strong Exhaust Type Smell In Cabin After Warm Up And Vents On

I just had a blown motor swapped with a used engine with around 50,000 on it in my 2002 Toyota Camry LE 4 cyl.

After driving the car enough to warm up I turned the vent on and in comes a fairly strong exhaust type smell.

I have driven the car for a little over an hour since the motor swap.

The car is driving fine with plenty of power and no sputtering or rough idling.

I just called my mechanic and he seems to think it is due to the oil that is present on/around the motor/exhaust from the swap that is burning off.

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Chevrolet - Prizm :: P0420 Code / Replaced Exhaust System - Making Noise

I have a 2001 Chevy Prizm that I just had the front pipe replaced on. It was not accelerating well and making noise. New front pipe and it feels like a new car. The check engine light came on. i cleared the code, drove it for a day or so, and the light is back on. My exhaust mechanic says we don't really need to worry about the cat con hurting our engine unless we see a decrease in performance. Are there any mechanics out there who would say that is true. The car has 160,000 miles and we want to see it go another 100,000 or so, and not do anything to damage the engine.

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