Ford Transmission :: 4r100 - No Reverse After Rebuild


Apr 2, 2015

I rebuilt my 4r100 myself. 1st time I re-installed it, I had no 2nd gear. All other gears worked fine. Drove it less than 2 miles.. slowly..

Took it back out, found i built the Intermediate Clutch wrong. Fixed. At the same time, found a stuck valve in the accumulator VB, Fixed that, at least i think I did. all the valves snapped back under spring pressure.

Put the trans back in, Drove forward, all forward gears work. Drove 10 miles normally, w/ some time spent in all speed ranges. Temps good, outside temp was 73F

M1 = i get good engagement and engine braking

M2 = I get 1st and 2nd, seems normal

OD = Normal shifts, 4th is a little soft, but always was.. TCC lockup good

OD (Cancelled) = Normal 1-2-3, with lockup in 3rd Worked the button multiple times, shifts down, and back up normally.

N = No movement, no creeping.. Normal.. as far as I can tell.

R = No reverse, or is binding in reverse, not sure. worse when up to temp.

P = Normal, no learching or creeping.. No stalling.

The OD light never blinked, so I don't think it is electronic..

Since M1 works and holds with engine braking. L/R clutch and seals are ok. Forward clutch is ok since i have ALL forward gears, No slipping that I can tell. no creeping in Neutral, so the clutches are not fried.. New fluid is still perfect. I'll have to re-pull the pan to see if there is anything on the magnet. I think it could be some stuck valves in the VB also.

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Ford Transmission :: 4R100 Grinding - Now No Forward / Reverse?

A friend just bought a 99 Navigator, with what wikipedia says is the 4R100. Previous owner allegedly rebuilt the trans but used the old converter

It was apparently slipping a bit, or something, when he got it. Then on the way to my place so I can drive it and see what I think, it started making nasty grinding noises once he hit 4th gear. He got off the highway and made it to my place just fine.

Put it reverse to turn around in my driveway and it started the grinding noises again. Forward gears initially had some grinding as well after that, with no forward motion. Now there's no grinding, and the engine free revs in any forward/reverse gear

Fluid is full, still red, but smells nasty.

I don't suppose the three feed bolts above the valve body being loose would cause this? I imagine he's looking at a rebuild, which neither of us really want to do.

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Ford Transmission :: 4r100 Will Now Go Into Forward Gear But No Reverse

Early 2000 F250

Originally the truck would not go into any forward gear, but had reverse all day long. So I had a rebuild kit ordered (new bushings, seals, frictions, steels, a washer and flat bearing kit, a sprak kit, and the od piston)

After rebuilding it, taking my sweet time double checking everything, it will now go into forward gear but not reverse. So I dropped the pan. The small 3 bolt plate was torqued to spec. When I got to the third bolt in the smaller section of the valve body (upper valve body) I heard a click like maybe a valve returned to its place but I'm not sure. I removed the valve body and accumulator and all the valves were free and had tension. When I had it apart the first time one valve stuck for a split second but I never could get it to stick again.

Finding nothing there I uninstalled the tranny and took the barrel apart all the way down to the L/R piston and could not find anything wrong.

After the build and me running the truck for about 10-20 min there was metal on the magnet (part of the reason I took it all back apart) however I could not find anything worn or chewed up. Could have been the tc I prefilled with 2 quarts in stead of filling all the way.

When I initially rebuilt the 4r100 I took apart the pump to replace the bushing and seal but did not take apart the valves. I've heard the pump is directly related to reverse but I'm not sure. Could something gone wrong in the pump when I took it apart? How would I know? If I new all parts of the reverse system I could then test them.

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If I put it in reverse and let it in idle, everything is fine. The forward gears without problem.

Temperature always between 140 and 160, never overheated.

F350 Dually Crew cab, 7.3, 1999, 215,000 km, superchip,

Never overdone it with the power. Fluid level ok, no burned smell at the fluid, still red in color.

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There was no banging, no clunkin, nothing to make it seem like something catastrophic happened. I then did a line pressure test and Reverse was fine 200 psi for sure, in drive mode however it was low like around 50 but had to rev real high to get it to 150 like 3/4 pedal and it would want to seem to go forward at a crawl but nothing more.

Next I did the obvious and checked the fluid, it was about 1/4 quart low so added a bit. The fluid did not stink and was beautiful red like new. I then tried again... no dice same scenario. Then took off the pan, no metal chunks and virtually no dust on the magnet??? ok so I figure maybe something with the shift valves? Took them all off and the accumulators as well, all check in place and all valves moved freely.

Now onto the the solenoid pack, checked all per manual for ohms and all were perfect reads at about 27 Ohms, except the EPC solenoid that is the big one on the pack, it should read about 3-5 ohms but this guy is about 12.5 ohms.

I spoke to a tranny shop in town and they said it would not be the EPC and that I could "unplug" the solenoid pack and It would still move forward without it but not to drive like this as line pressure would skyrocket?

I am on a tight budget and working on my back. I am willing to take the tranny out and bring it into town. Personally I think it's electronic but I don't know ...

Why THis thing would have 200 lbs pressure for reverse and so little for forward I mean? that should mean that the pump is working great, if there was a broken something metal I figured I would hear something rubbing or banging or see some shavings?

Can this be a "worn out" valve? or gasket issue? I really want to avoid removing the tranny at all costs so if there is something I am missing let me know and if you think just yank it out I will.

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