Golf/GTI VI :: 2010 - Fan Malfunction - Stopped Working On 1-3 Setting


May 3, 2012

I've got a 2010 Jetta TDI Sportwagen and the blower fan stopped working (again).

About 3 months ago it stopped working on the 1-3 setting and 4 worked fine. So I searched these forums and found the resistor pack was blown. Replaced it with the ~$30 official VW part and it worked fine until last week.

Now all settings are not working. I ohm'd out the resistor pack and they appear to be fine. I put a current limited 12v supply on the fan and it spun up without a problem. I checked the voltage coming from the car to the fan connector and it was at 0v.

From reading the forums this tends to point to a faulty switch. If it is a fault switch then why does the AC light turn on when I switch from 0 to 1?

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A couple of days later the a/c ran for about 10 minutes then stopped. Slowly the time the unit cooled decreased until it stopped working. I took the car back to the mechanic. He stated the pressure measured up to 100 psi and the temperature was above the rating for the a/c system.

He fixed a short in the radiator/engine fan, the temperature problem never returned and the pressures were high but my a/c worked.

At first the a/c seemed to work fine but then it began to work only sometimes. When it did work it would sometimes work in "hybrid" mode which you Saturn owners recognize as cooling at the reduced level that saves gas in stop and go traffic -- or not at all as we say in TX.

I took it back. The mechanic now explained the I'd voided the warranty because the short in the radiator fan allowed the car and a/c system to get too hot. The high heat had burned some sort of internal valve in the compressor.

The valve is unreliable. The performance of the a/c is mainly temperature dependent. The hotter the day the less likely the a/c will produce enough of a pressure difference to open this valve. Warm days the system will probably cool. Hot days it will probably not.

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