Golf/GTI VI :: Random Engine Misfires All Day / Vacuum Leak


Nov 12, 2015

Car: 2011 VW GTI MkVI
Mileage: 79k
Configuration: Stock
Warranty/Coverage: None

So I started my car last Monday and the check engine light was on. Didn't think much of it because the car ran fine and there were no immediate symptoms. I was busy with work this week, but noticed some changes in the car's performance over time so I waited till Thursday to have it scanned at AutoZone, which threw the following codes:

P 300 Definition: Random Engine Misfire
Explanation: Lean air/fuel ratio
Probable Cause: Ignition system misfire condition, Fuel injector fault, Engine mechanical condition

P 302 Definition: Cylinder 2 Misfire
Explanation: Vacuum leak on engine
Probable Cause: Ignition system misfire condition, Fuel injector fault, Engine mechanical condition

P 303 Definition: Cylinder 3 Misfire
Explanation: Vacuum leak on engine
Probable Cause: Ignition system misfire condition, Fuel injector fault, Engine mechanical condition

Prior to making any purchases I noticed that I started losing some pickup, primarily in lower gears between 2-3k RPM's. Praying that it was somehow just the coils/plugs I bought the R8 pack for both and replaced them this evening. Engine starts up and continues to misfire. I have not had a chance to have it scanned but it would appear it isn't the plugs or coils.

When the plugs were removed, there was an 'oily' substance on the threads, which also seemed like it could have been burnt off fuel or oil pushed up from the cylinder. Also 2 of the plugs seemed looser than the others and didn't feel properly sealed. New R8 install included proper plugs for STOCK application, as I do not run any tuning, and i installed with the appropriate plug grease added lightly to the threads.

I took the car for a spin with the R8 coils/plugs installed to compare it to how the car was doing prior the install. Car misfires and seems fine (relatively) at idle and revving to 2-3k rpm yields NO change. It is almost unable to accelerate up a hill, or go past 30 MPH without the car shaking and any gear higher than 3rd seems not drivable. I feel these are my potential diagnoses before i bring it somewhere and have it looked at.

In Order of Most Likely:

1) Fuel Injectors
2) Air Intake
3) High Pressure Fuel Pump
4) Electronic Leads for the Coils
5) Battery Needs Changed
6) Chain Tensioner Failure
7) Coils and Sparks are all Bad, and I am an idiot

I would prefer to do this work myself and can afford the parts. I just didn't want to be fooling around all month without a mode of transportation to get to and from work.

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I am getting random misfires on cylinders 4, 5, and 6. Mostly on 6, less on 5, and even less on 4. Cylinders 1-2-3 show ZERO misfires. I am using vag-com to monitor these. Mostly doing it on idle, cruise seems fine but occasionally when shifting I feel it when engaging the next gear. It doesn't buck but I feel a little hesitation. Cruising and accelerating I do not feel it. Its very strange. A couple times during extended idling I have even gotten a flashing CEL. Fuel mileage has been pretty bad ever since I got the car in December. Average tank gets me 250-270.

I tried swapping coils with 123, and the problem stayed on 456. Coils are all new since I got the car. Plugs are fairly new (under 5K) and I pulled a couple to check, they looked fine and gap was about .028. I might try a new set but my gut is telling me the problem is some where else. I would like to verify/test grounds but I don't know where the harness grounds out.

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Ordered some new wires for it, since it had 80k miles on it with original wires, I figured why not. The misfire didn't come back.

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[URL].........

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[URL] ....

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The symptoms i am having is random cylinder misfires on all 4 cylinders. I have scanned with vagcom multiple times and get the same codes. However, I have cleared the codes, and wen fpd a 60 mile drive on the turnpike. Not a single code. So everything is perfect as long as the car dissent have a chance to idle.
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So much has been done to the car that is so hard to decide where to start. Ill try to go in order of events.

All this in the past 4 weeks by the way.

Took car to very experienced VW tech. Found out.timing was off by 3 degrees. So new timing belt, water pump and all. Started car, still had misfires. Noticed wetness on head gasket. And did a compression test. Very bad results. (I can't remember the numbers but they were way off from each other) So he removed the head. He said there was a crazy amount of carbon buildup in the combustion chamber. Everything was cleaned, head inspected for bent valves and everything looked perfect after cleaning. (this car has NEVER overheated by the way) He said it is very rare for a head gasket to fail on 1.8t's . So he did a leakdown test and turned out the piston rings were shot. So engine was rebuilt. All components cleaned of carbon, replaced all parts, bearings with new OEM parts. Pickup tube cleaned along with other oil lines. Turbo was inspected, and I was told it is on its way out but still has life. So that was let go for now. All reassembled and all hoses checked, combi valve cleaned, new k&n filter in stock airbox. So he told me the car is finished after all that. I was excited! Drove the car home 15 min drive, ran great. Parked in my driveway, put it in park and misfires came right back. Called him the next day and brought the car back. He looked over it and replaced the fuel pressure regulator with new. He said it seemed like a fuel starvation issue. Tested fuel pump and it was towards the low end of the proper operation value. So I had a high flow pump sitting at home brand new and I brought it down and put it in. Still misfires but a lot less than before. Also fuel filter was replaced. So next he disconnected the cat And found it was clogged. Replaced with my old Audi one, and it ran fine. And this is the first time the car idled good enough to get all the monitors set for emissions testing. So he was convinced it was fixed. Room it for a test drive and came back, parked And began misfiring again. So I was so sick of this thing at this point, I told him to replace the Turbo with brand new OEM unit. And it still misfires.

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Regarding photo - The area the hissing appears to come from is located in the rectangle area, more or less.

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16686 cylinder 2 misfire
16688 cylinder 4 misfire
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