Golf IV / Jetta IV :: Coolant Leak At Outlet Flange / Yellow Color In Overflow Ball?


Sep 11, 2015

Bought a used 2000 Jetta, 2.0L AEG engine by the looks of it, 188k miles. Previous owner told me he did a bit of work on it, and acknowledged the coolant leak - have to fill the overflow ball about once a week. He said he recently replaced the timing belt, water pump, and tensioner pulley. Not sure if that has anything to do with it.

From what I can see it seems to be leaking at the outlet flange (see pics of rust).

Would any of this cause the water in the overflow ball to be rusty yellow (see pics)? Should I just go ahead and replace the ball and then the o-ring at the outlet flange?

I'm new to VWs, but am up for a bit of work to make sure it gets to 200k miles (bought the Bentley manual).

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[URL] ....

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