Honda - Pilot :: Timing Belt Frayed Broke Due To Idle Tension Pulley Failure


Apr 14, 2016

I am working with Honda dealership management because I had my timing belt changed at 102,000 miles and 25,000 miles later The belt broke and frayed while driving in heavy traffic at night on freeway leaving me stranded in the median luckily instead of in the middle of the freeway. Honda dealership stating that the idle tension pulley caused the fraying of the belt not due to poor workmanship by their mechanics. I am asking dealership to consider assisting in payment because the day the belt went out, the car had been serviced for a oil change.

When I was called to be notified the job was complete I asked the service rep questions about the oil transmission and told him there was a noise in the engine could they check it or did they check it which she replied no that I would have to make another appointment for that. So even if I would've made appointment the next day the damage was already done because that night is when the belt broke Is this part of Hondas responsibility is it reasonable for them to take part responsibility. Also if the idol tension pulley had been changed at the same time of the belt, it would've saved my engine. So this is all my responsibility not theirs?

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Six months ago my 2005 Honda Pilot got a new timing belt that was incorrectly calibrated. When the Honda Dealer test drove the car, they damaged the values. They fixed the valve damage and gave me a discount on the timing belt. I considered selling the car, but decided to keep it.

Now it's six months later. When driving I hear a "clicking noise". The dealer says that the timing belt tensioner needs to be replaced and that it would be dangerous to drive it at high speed as it is now. The clicking is caused by a worn ??? tensioner.

They claim that the incorrectly calibrated timing belt could not have caused this problem with the tensioner.

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I am deep into replacing the timing belt on my 08 Elantra 2.0, and am nervous about taking the tensioner off since it is not obvious how to set it. I could use a fool proof explanation on how to set the tensioner.

The Haynes manual talks about 1/4 deflection but that seems too imprecise.

I can not see the marks in the video : DIY 2008 Elantra timing belt video 2 of 2 - YouTube

And this post 2008 Elantra Timing Belt does not quite seem to explain. I am contemplating putting it all back together, just changing the accessory belts and handing it to a shop. I could use a fool proof explanation on how to set the tensioner.

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My question is: Should I take the risk and have it driven here before the belt change (I did look at it while I was out there and it's already cracking pretty good), or should I go ahead and have someone get the belt done at a shop? It's less the belt that concerns me I think, and more the pulley, even though it's just started squeaking in the last 1000 mile.

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Does this make sense? I would assume since 2 cylinders are always TDC at once, at least 4 valves would be bent.

Lastly, before rebuild I'll be replacing the 2 intake valves, all the valve stem seals, intake manifold gasket, exhaust manifold gasket, head gasket, head bolts and valve cover gasket. Anything else I should replace on the head? Trying to keep costs down as much as possible.

To add: Pistons have no damage on them, there are no marks of the valves hitting the pistons. The timing belt was replaced after it broke and the engine still ran however it ran rough. Compression test was done on only cylinder 1&2, 1 had 60 PSI and 2 had 0 PSI. Compression test was also done by just rotating the crank with a socket since I already had some of the engine disassembled.

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