Passat (B5) :: Check Coolant Level Warning Will Come On Occasionally


Dec 29, 2010

When I start up the car in the morning, the infamous "STOP!! CHECK COOLANT LEVEL" warning will come on, and then shortly thereafter it will go away. I topped off the coolant level (with the pink stuff of course) and yet this light will come on occasionally. It mostly comes on first thing in the morning when the car is started up and cold, and *sometimes* come on when the car is warm. Fluid level is all topped off. What gives?

I was reading that there is a fluid level sensor that sometimes goes bad? could this be it? I changed the coolant temp sensor back in the summer of this year. (not sure if that has anything to do with it?) Not sure if I have a leak, cause I look under the car in the morning and I have no spots of coolant anywhere.

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At the end of last winter, I got the warning flash that my coolant level was low. So I topped up (about a pint or more)About 3 weeks later I had to go through the same scenario !! but then it started to get hot outside and my air conditioner mode took over and lo and behold - no more coolant loss.!!?? Now that winter and cold weather is back - so is my leak!!

So I run off to the local dealer and they get the car up. And drop the belly pan with the engine running and the heat cranked up. the mechanic said he found a dripping hose coming from UNDER the intake manifold.

The engine is a 2002 2.8 v6....

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I check the coolant level is at level and the radiator fans are spinning, however I noticed the lower hose that goes from reservoir to the radiator is cooler than the other hoses, what could be the problem? The water in the reservoir is hot too, could this be from a faulty thermostat? a sensor? or somewhere I read there is a fuse somewhere in the engine bay? I'm not too familiar with these 1.8t engines, the temp sensor was acting funny before too like sometimes it would go all the way to zero and stay there and go up and go down to zero and then raise, which I think there might be a bad connection or bad sensor.

I forgot to add the car is a 2003 1.8T.

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It had reportedly sat for one year, though the expired registration sticker and other things point to it sitting for two.

It ran low on oil, sputtered and died. Oil in the degas tank. Filled to oil to mid way on the hatch marks on the dip stick.

I drove it 25 miles to my house, and the oil level is not reading on the dip stick.

The sludgy fluid level in the degas tank is unchanged. Where is the fluid going?

I will refill the oil to see just how much it lost in the 25 miles if it important to someone, but I prefer to not waste the oil.

My first plan is to remove, inspect and replace the oil cooler o-rings. Even though the dealership charged him for this, I don't trust that they did it right. I think it is the easiest and mostly likely place for oil getting into the coolant.

It does have a really long crank before there is enough low pressure oil for it to start. At the moment I think this is a separate issue.

The dealership also charged him for a replacement injector. No idea if they replaced the cup or not.

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So how is the level "sensed"? I had a new coolant reservoir put in about 18 months ago, so my "hope" is that it's not actually that (though those are really cheap).

Is there something else I should be cleaning / renewing? Maybe as simple as the electrical connection on the reservoir?

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He said in the morning its common for it to be low but after the engines warmed up it should be higher (and it was) but still below min level. He thought that it was strange and topped it off. Said to keep and eye on it and it will gradually gone down since its 40% water and when it slowly evaporates the level should go down.

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I will call my local dealer tomorrow. I do not see any obvious leak at this point. I had the oil changed before taking the trip and assume all fluid levels were checked.

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Been three days already checked levels again and I'm not losing any coolant.

What the car is NOT doing:

1. Not losing fluid

2. Not running hot

I'm thinking coolant level sensor?

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