Passat (B5) :: Coolant Boiling - Oil In Reservoir


Jul 13, 2007

Long story short, I got a 2001.5 1.8t M5 Passat with 63k miles 2 weeks ago.

This weekend I was driving around and pulled into the driveway and noticed the coolant was boiling in the coolant reservoir. It also looked like there was some oil in the reservoir. Take it to the shop, turns out that the plastic impeller on the water pump broke at 64k miles. This is wierd because the car never actually overheated. The mechanic doesn't think that the head gasket is blown or i have a cracked/warped head because the car still runs fine. He suggests I replace the water pump, timing belt, coolant reservoir, thermostat and obviously flush the coolant. I go ahead with the repair since its almost time for the TB anyway.

After bending over and taking it from the shop on a timing belt and water pump repair, I think I am all good. Today I open everything up after a few days of driving around just to check up on stuff. I open the coolant reservoir and there is telltale signs of oil in the coolant. Now i think this was an issue before the water pump went. Searching the archives I see that the oil cooler is a common failure. This could have also contributed to the failure of the water pump and maybe the thermostat, I don't know.

So instead of bending over for the mechanic for a second time in a week , I think I'm going to replace the oil cooler and flush the coolant system again and change the oil myself. Poked around looking at the oil cooler and it seems as if there is the slightest sign of an oil leak on the outside, which could mean there is a leak inside. I don't have compressed air so I'm not sure how I can test the oil cooler for leaks.

I am thinking i need:

-Oil cooler (some suggest S4, some suggest TDI one?)
-Oil cooler gasket
-Feed and return lines
-Hose clamps
-g12 coolant
-Oil filter
-Synthetic oil

Should I replace the upper and lower radiator hoses while I've got the coolant out? What else should I replace while the coolant is out. I see people suggest flushing the system several times. Should i use G12 everytime or can I just use water to flush until its clean and fill with G12?

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been working on my passat for the last year oil cooler went bad and also my CCM fried. Anyways got the car running good or so i thought drove the car up the road today and my coolant sounds like it's boiling inside the reservoir.

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I have a 1992 Toyota Celica I think I may have overheating problems every time i stop after driving a little while i can hear a boiling noise from where you put your coolant in and when i open it there is steam coming from the black hose that goes in it.

The funny thing is when i am driving the temperature gauge stays at 1/2 way and never passes it, also sometimes when i stop green and a bit clear liquid leaks on the ground on the side where the battery is.

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2000 Chrysler 300M with 142K miles. Was a very reliable car until recently.

Problem began with boiling coolant in the reservoir tank. Then began to lose coolant at a high rate. I tried stop leak products and replaced the coolant frequently for a couple months. Some of it kind of worked, but the problem always returned. The car drives fine for about 10 highway miles then begins to steam out from under the hood on the passenger side. It gets about half way up the temp gauge, but does not really overheat. I usually stop when it steams out, let it cool, replace the antifreeze, then do it all over again. I've also tried a bunch of other things too, e.g., radiator flush. None of it worked.

The mechanic wants to replace the radiator. Says the system does not have pressure so there's no real way to determine if there are leaks in the engine. But he does know that the radiator is no good. I'm okay to replace radiator, but don't want to do it just to find out ten minutes later that I have a blown head gasket, which I would opt not to fix. I have read the tell tale signs of a blown head gasket, such as coolant in the oil, but there is none. My exhaust is white, but it's 5 degrees outside and it doesn't look whiter. I have seen some coolant on the ground at times.

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Hit the road again for the rest of the roughly 35 miles of the trip to my camp no smoking or lack of power then through a little sand and mud and she stayed cool. I was towing a small single axle utility trailer with a atv and was going 65-70 whole way. Truck has never had a problem with anything in the year and a half i have had it. Just hit 250k. What could this have been? Its holding all the coolant its been in there for a couple hours now without leaking. Thermostat maybe stuck for a second? Or a air bubble?

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History: I noticed a couple of days ago that the expansion tank was badly discolored and had some corrosion inside. I know it was because I inadvertently mixed the green stuff with it about 2 months ago. I know it was stupid, but that was before I realized how stupid. Yesterday I drained the coolant and flushed it about 4 times. I couldn't flush it completely because I couldn't get at the drain next to the transmission fluid pan. I just drained it from the front outlet.

I refilled the system by disconnecting the expansion tank and holding it up until fluid came out of the hole on the hose going into the firewall. Then I was going to bleed it from the bleeder screw in the rear coolant pipe (as listed in Haynes manual) but could not find it. I even have the photo in the book to guide me and it is not there. Since I couldn't find it I skipped to the bleeder valve by the serpentine belt. I bleed that and hooked it all back up.

Now my fluid boils. I know it isn't the expansion tank cap because I took the one from my Jetta and put it in and it does the same thing. I put the cap from the Passat in the Jetta and it doesn't cause that coolant to boil. After driving today for a half hour the engine compartment felt superheated. Even the fenders were hot to the touch. It is almost 90 outside but it still felt unusually hot in the engine compartment. I would like for my wife to drive this on her road trip instead of the Jetta, but I can't let her do that with this problem.

I think I must not have bleed the system very well. The heater works and the temp gauge never goes above 190.

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2.7 Power Steering Fluid boiling/foaming leaking out a reservoir cap!

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2) Issue started immediately after.
3) Removed most of old PS fluid, cleaned out reservoir w/brake cleaner. NOTE: nothing appeared to be clogging reservoir. Refilled with new PS fluid. Repeated these steps a second time. This appeared to immediately resolve the issues for several weeks.
4) Now the power steering is getting rough and noisy again. Also, the PS reservoir is leaking out of the cap worse than before. It looks like the fluid may be "boiling", but it is definitely foaming up pretty badly.

What my issue(s) may be?

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My buddy has a 2000 1.8T Passat and he has oil in coolant reservoir. It does not blow out any smoke. It runs fine, and does NOT have coolant in the oil. We pulled off the oil/coolant heat exchanger on the oil filter and it appears to be good. We blocked off one end and filled it with coolant and put compressed air to the other end. Nothing came out. He took it to the shop and they said the turbo seals were good. I can't verify that though.

Head gasket? Worse yet cracked head or block? The car does have 170,000 miles.

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I found it difficult to believe my trusty VW was in such a bad state, as it has only done 87000s mile and has full service history and starts and runs like a dream. Today I went for a second opinion, they told me that the coolant problem was because of a defected water pump, with most likely the plastic impellers failing, and the engine breathing problem could be down to a blocked breather at the top of the engine.

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It's not a hot day, so I put in distilled water, turn up the heat and drive my Passat (trying to stay under 2k rpm) down to the dealer. They say that the coolant from the oil cooler leaked into the oil (and presumably, vice-versa).

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About 2 years ago it got a new water pump. Last summer a new thermostat, and then earlier this year a new radiator.

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VW Golf 2000 2.0 GLS engine auto. 158,000 km

Observation 1: The coolant flange broken 3 times, which appear to be caused by pressure inside.

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THE COOLANT IN THE RESERVOIR TANK IS BUBBLING LIKE HOT SOUP AND A NICE PUDDLE HAS ACCUMULATED NEAR MY FRONT RIGHT TIRE--NOT TO MENTION THE TRAIL OF COOLANT LEFT DOWN THE STREET AND UP MY DRIVEWAY.

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